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Rubicon rail / pinch seam chop/cut/trim

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Old 08-29-2012, 03:07 PM
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Default Rubicon rail / pinch seam chop/cut/trim

Well this week I painted the rings on my rims(sunday)...Then enjoyed it for a day until I got a flat(Monday) and was pissed. Then I said screw it and bought 37s same day.. Then yesterday I went offloading and the back tire rubs on the pinch seam/rubi rails.I knew I was going to need to cut/chop them but wanted to test it. I havent been able to find any write ups on the Internet about this process so I decided I would give it a go. Hope this helps somebody who is thinking of doing this or just curious how much work is involved. If nothing else I hope this thread is atleast entertaining lol Welp here we go!

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Went offroading last night and this is my back tire rubbing on the rubi rails/ pinch seam. Unfortunately this is the only "before" pic with the tire on that I have lol


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So first I put my jeep on the lift in my dads shop (lucky enough to use because it makes any project easier)


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Took the wheels off


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Before


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What I'll be chopping


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Tools needed to take the rails off.. 10mm ratchet wrench( a lot faster then normal wrench).. And 1/2 socket with extension ( didn't actually really need the extension). Also an air ratchet makes things way faster

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To take the rails off you will need to remove the main bolt and two nuts next to it. There are 3 of these total on each side


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The other 2 you need to take off


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Then remove the rail


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These are the bolts that should be off when you remove the rail


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Measured 2in and made my line on a 45 (not exact) angle


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My line


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Then cut


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Now on to the rails. Put some masking tape on them and made a guideline to follow that is 2in from the end.


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After the cut.


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Now to take off the end cap you need to pop this little bolt/screw or whatever you want to call it. I used a flathead screwdriver to pry it up and then used needle nose pliers to get it out


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Cap fit in perfectly


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I then used some plasti dip (left over from painting my rings on my pro comp rims) from my other write up lol I used it to touch the pinch seam up.


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Finished left side

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Same side just showing the length taken off

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Forgot to add this in earlier but these were the tools I used to cut / clean up the cut


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Left side done with tire on and tons of clearance. Imagine 2more of the rail lol it was almost touching just siting there


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Right side done with tire on


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Jeep all done


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And this is all the material that was removed. Took about an hour and a half to 2 hours and now 37s clear just fine hope this helps someone!
Old 08-29-2012, 03:18 PM
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Great write up, I may be doing it soon as it helps to see the removed material...
Thanks
Old 08-29-2012, 04:50 PM
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Originally Posted by abearsfan
Great write up, I may be doing it soon as it helps to see the removed material...
Thanks
Awesome! I'm glad it's helpful!
Old 08-29-2012, 04:54 PM
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By the way this Pic is today with me fully flexed (tire rubbing fender!) and still not even close to the rail or pinch seam


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Just further away.. Tire tucked and rubbing a little on the fender lol. Time for some bushwhacker flats? Lol
Old 08-29-2012, 05:17 PM
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Thanks for the great write up. That was very helpful information for me since I'll be doing the same thing.
Old 08-29-2012, 05:53 PM
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Originally Posted by Gman*2007
Thanks for the great write up. That was very helpful information for me since I'll be doing the same thing.
No problem!
Old 08-30-2012, 06:26 AM
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Thanks for the write up, I'm planning on doing this project this weekend. Is it necessary to remove the wheels? I feel like there is plenty of room to do some hacking without taking them off. And how do you think a reciprocating saw will do? Don't have a grinder...looks great though!
Old 08-30-2012, 08:41 AM
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Originally Posted by JKduke86
Thanks for the write up, I'm planning on doing this project this weekend. Is it necessary to remove the wheels? I feel like there is plenty of room to do some hacking without taking them off. And how do you think a reciprocating saw will do? Don't have a grinder...looks great though!
If you have 37s already then yes you have to take off the wheels. If I would have left the tire on I would have gone straight in to the tire when I finished my cut. There was only about a 1/2in. Gap between tire and pinch seam on mine. And I'm sure the reciprocating saw will work just fine. Good luck this weekend!
Old 09-11-2012, 06:58 AM
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Heck, you already cut some sheet metal and sliders, cutting a little plastic off your flares should be nothing. Problem solved :-)
Old 09-11-2012, 08:52 AM
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Originally Posted by Power Hungry
Heck, you already cut some sheet metal and sliders, cutting a little plastic off your flares should be nothing. Problem solved :-)
Lol I'm seriously considering cutting them.. I just really like the look of the ace flares or bushwackers.. Decisions... Lol


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