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Teraflex flex arm rebuild question

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Old 03-25-2015, 04:24 PM
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JK Freak
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Default Teraflex flex arm rebuild question

Hey guys,

Just bought a '15 JK 2dr Sport a few days ago and am currently in the process of ordering parts. A good friend of mine is going to sell me 8 Teraflex short flex arms, but the only catch is all the bushings are pretty shot.

My question is, should I rebuild the arms with Teraflex bushings or use something else? I've read that the flex bushing end can be replaced with any other rod end that uses 1.25 x 12 tpi. What about the clevite bushing end?

Any suggestions?

I'm planning on pairing these arms with Metalcloak dual rate 2.5" springs, track bars...etc.

Last edited by BoraBora; 03-25-2015 at 04:27 PM.
Old 03-25-2015, 05:31 PM
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Good question, which I would like to hear what others say as well. I have an 2007 JKU with a Teraflex 4" suspension system that's be on my jeep for the better part of 6 years. In those years I've put about 45,000 miles on my jeep, which is mostly hard use rock crawling. The joints have been making quite a bit of noise so it's time for a DIY rebuild on both ends of all 8 control arms. I have the tools from Teraflex, so just need to order their rebuild kit and get started before heading to Moab over Labor Day.
I figure 35,000 miles isn't too bad, but before I go through the effort of rebuilding the joints and replacing the clevite bushings, I would like to hear comments on the difficulty of the rebuild, vs replacing the joints from a different manufacturer?
BTW...cost is a factor.
Old 03-25-2015, 07:11 PM
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I'm running TF flex arms and I just rebuilt mine. They had about 40,000 miles on them and needed to be rebuilt. I rebuilt all six of my control arms (3 link rear) in one night using the TF tool and a vice mounted trail hitch. I would highly recommend a high quality snap ring plier, the harbor freight ones I used made the night frustratingly longer then it needed to be.

FYI - If you have the TF catalogue you can piece together what you need to rebuild your arms and it comes out to be a bit cheaper then ordering the entire kit.
Old 03-26-2015, 08:45 AM
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They really are not too bad to do, just time consuming.

https://www.youtube.com/watch?v=bEF-RWlLYG8 Link to 8 FlexArm rebuild kit: https://teraflex.com/shop_items/528f...d962f416e72e64
These will be back in stock in 1-2 weeks.

Large FlexJoint Rebuild tool :https://teraflex.com/shop_items/528f...d962f416e72e5d

Small FlexJoint Rebuild tool: https://teraflex.com/shop_items/528f...d962f416e72e5e

Now you don't have to use the tools, they just make things quite a bit easier. The clevite ends will need to be pressed out/in on a shop press.

I suggest that you use a good grease like Lucas Red N Tacky, which you can find at Home Depot. Also leave the grease zerks out until you have reassemble the flexjoint, this makes it easier to burp out any trapped air.

Joe



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