Notices
JK Write-Ups Bulletin board forum regarding useful installation write-ups, budget fixes and homemade solutions for the Jeep JK Wrangler (Rubicon, Sahara, Unlimited and X).

2 Door Soft Top Strap Fix

Thread Tools
 
Old 04-21-2013, 11:13 AM
  #1  
JK Newbie
Thread Starter
 
barefooterjr's Avatar
 
Join Date: Apr 2013
Location: Kansas City, Missouri
Posts: 38
Likes: 0
Received 1 Like on 1 Post
Default 2 Door Soft Top Strap Fix

If the nylon webbing straps that run from the middle bar to the back bar look like this:
Click image for larger version

Name:	2013-04-20_12-56-58_639.jpg
Views:	1678
Size:	95.5 KB
ID:	449429

Then this write up might be helpful.

You need some 2 inch or 3 inch wide black nylon webbing. I found 25 yards (way too much) of 2 inch wide webbing on amazon.
Search: 2 inch 25 YDS Heavy Black Polypro Webbing for $13.95

You also need 3/16 inch aluminum rivets. I used the "short" ones from Lowes. My pop riveter also crapped out halfway through this project so I had to buy one of those too.
Rivets: ~$5
Pop Riveter: ~$20

I originally borrowed some stainless steel rivets from work, however I learned that you can use these with a manual riveter. So I had to buy aluminum ones. If you have a pneumatic pop riveter, than you can use the stainless ones.

Orient the soft top like this:
So you can get to the front and back rivets easily.
Click image for larger version

Name:	2013-04-20_12-57-11_718.jpg
Views:	1405
Size:	57.3 KB
ID:	449423

Measure out 37 inches of nylon webbing. I originally started with 39, with the rivets a half inch from the ends, this was too loose, then cut it down to 38, still too loose, but 37 worked. This might be different for every top, I don't know. So measure the other side if it is still good first. Cut and burn both ends.
Click image for larger version

Name:	2013-04-20_13-15-09_653.jpg
Views:	1121
Size:	39.4 KB
ID:	449425

I punched some holes for the rivets a half inch from the end with a leather working punch:
Click image for larger version

Name:	2013-04-20_13-16-13_120.jpg
Views:	896
Size:	32.1 KB
ID:	449426

Then it looks like this:
Click image for larger version

Name:	2013-04-20_13-17-45_813.jpg
Views:	907
Size:	23.0 KB
ID:	449427
The following users liked this post:
LC Boyer (07-30-2019)
Old 04-21-2013, 11:18 AM
  #2  
JK Newbie
Thread Starter
 
barefooterjr's Avatar
 
Join Date: Apr 2013
Location: Kansas City, Missouri
Posts: 38
Likes: 0
Received 1 Like on 1 Post
Default Strap Fix Contd.

Drill out the old rivets with 3/16 inch drill bit. Add a 3rd hole in between to the center and the right hole:
Click image for larger version

Name:	2013-04-20_13-20-43_594.jpg
Views:	938
Size:	16.2 KB
ID:	449432

Rivet the strap to the bar:
Click image for larger version

Name:	2013-04-20_16-04-41_953.jpg
Views:	887
Size:	33.7 KB
ID:	449434

Do the same on the front:
Click image for larger version

Name:	2013-04-20_16-04-58_724.jpg
Views:	928
Size:	55.1 KB
ID:	449435

I also did the other side, the orginal strap was still usable, I just added 2 more rivets:
Click image for larger version

Name:	2013-04-20_16-04-19_15.jpg
Views:	1207
Size:	31.3 KB
ID:	449433

Done! Top fixed. We will see how this holds up.

This is my first write up, so let me know what you think.
Old 04-22-2013, 08:11 AM
  #3  
JK Newbie
 
CMEvans's Avatar
 
Join Date: Mar 2012
Location: GCIL
Posts: 37
Likes: 0
Received 0 Likes on 0 Posts
Default

Yup! My drivers side looks like that! I was wondering how to fix it! Thanks, I'll have to try that!
Old 07-30-2019, 04:20 AM
  #4  
JK Newbie
 
Melissa Patrice Thomas's Avatar
 
Join Date: Jul 2019
Location: Levittown
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by barefooterjr
Drill out the old rivets with 3/16 inch drill bit. Add a 3rd hole in between to the center and the right hole:
Attachment 449432

Rivet the strap to the bar:
Attachment 449434

Do the same on the front:
Attachment 449435

I also did the other side, the orginal strap was still usable, I just added 2 more rivets:
Attachment 449433

Done! Top fixed. We will see how this holds up.

This is my first write up, so let me know what you think.
Hey barefooterjr -

Did you use a lighter to melt the ends of the strap before installing? To keep it from fraying?

Let me know! I just ordered all the materials to do this too.

Melissa
Old 07-30-2019, 07:37 AM
  #5  
Super Moderator
FJOTM Winner
 
karls10jk's Avatar
 
Join Date: Dec 2010
Location: Knoxville
Posts: 5,642
Received 483 Likes on 440 Posts
Default

Quadratec sells the replacement straps now but I had a similar issue and ended up parting out the top.

As far as melting the ends- I would have to say yes. You don't want them unravelling. I'd punch holes for the rivets with a hot nail to melt those too.



Quick Reply: 2 Door Soft Top Strap Fix



All times are GMT -8. The time now is 04:57 PM.