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winch install on OEM bumper w/pics and measurements

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Old 01-15-2010, 04:27 PM
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Default winch install on OEM bumper w/pics and measurements

Xrc 8, Harbor Freight universal mount, and about 8 hours.Click image for larger version

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Old 01-15-2010, 04:31 PM
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Old 01-15-2010, 04:33 PM
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Old 01-15-2010, 04:42 PM
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here are the actual measurements taken at the frame, the first one is with the stock bumper and the second is with the winch installed, ONLY a 3/16th drop( the second measurement was taken AFTER I drove it and parked it in EXACTLY the same spot)
I also put in a internal momentary switch and I used a key type lock power control (I have a very smart and adventurious 5 year old boy).Click image for larger version

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Old 01-15-2010, 05:01 PM
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I forgot to show the bumper w/o the winch. Iknow that alot have cut the plastic so that the winch fits down into it but I only cut the center 13" and I put the winch over the plastic and "squished"it down. I think it's a very cleac look.Click image for larger version

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Old 01-18-2010, 01:15 PM
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this is great, thanks! I have the winch and plate sitting in my living room waiting to be mounted right now!

What did you use to cut the plate? looks good!
Old 01-18-2010, 04:42 PM
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Wow that looks good! Is it OK to bolt the plate all the way through the frame rail like that? Especially in the area that is designed to crush? Seems a lot easier than fishing the nuts inside.
Old 01-19-2010, 07:38 AM
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I used a reciprecating saw (sawzall) with an 18tooth metal blade and it cut quite easely. The only problem with running the bolts all the way through is that a standard 1/4" drill bit isn't long enough so you can do one of 3 things: get a longer bit (best option) measure and drill top down then bottom up, or drill top down with the 1/4 then 1/2 then use a bit extender on the 1/4 to reach down from the top.
There are many little tips that I have so if anyone needs a bit of advice please ask.
Old 01-19-2010, 07:52 AM
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A little something else that I would like to mention is if you look at the 3rd picture down on the 2nd post you will see the relationship of the plate to the stock mounting hole, I did this so that the grill could still be removed.
Old 01-19-2010, 08:44 AM
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Originally Posted by 8000ft
I used a reciprecating saw (sawzall) with an 18tooth metal blade and it cut quite easely.
That's what I assumed, thanks! Looks like I'll have to make a Home Depot rental... and just to be clear, it might be a dumb question, but do you use the bolts that came with the XRC8 to mount it to the plate or use some additional grade 8 bolts? I imagine the ones that came with the winch is what you use but they just seemed insufficient when I looked at them.. this is my first winch.... thanks again..


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