HOW-TO: DIY JK Wrangler Dual Isolated Batteries
Isolated dual batteries are a must in any Overland vehicle. The setup looks complicated and difficult in photos, though it’s actually very simple. Having two batteries means one can be used only to start the vehicle (let’s call this battery the “Engine Battery”) and the other can be used for all your electrical needs like a fridge, camp lights, charging of devices, running an inverter etc. (Let’s call this battery the “House Battery”). The isolation part refers to how the batteries are connected and disconnected with the engine is running and when the engine is not.
When the engine is running, we want the batteries to be connected in parallel (positive to positive, negative to negative) so we still get 12V, and the alternator can charge both batteries. When the engine is not running, we want to separate the batteries, so that if the House Battery is completely discharged, the Engine Battery remains unaffected and will still start the vehicle engine without issue. This “isolator” is commonly a large amperage solenoid that is triggered with an ignition hot wire. http://static4.theroadchoseme.com/wp...e2-720x480.jpg Things To Consider
Things To Buy
http://static4.theroadchoseme.com/wp...re-720x480.jpg Tools Needed Only basic tools, though the specifics will depend on which dual battery try you use. You really won’t need more than a ratchet and extension bar, a few sockets (at least 1/2 inch and 10mm), some kind of saw to cut plastic (hand or electric is fine). A deep 10mm socket is handy. Step 1: Follow the instructions that came with your dual battery tray to remove your existing battery and the large factory plastic tray, and install the new dual battery tray. Usually this involves cutting the factory plastic tray. http://static4.theroadchoseme.com/wp...ll-720x480.jpg Step 2: Install the two batteries in the tray – when using the Nemesis Industries tray it’s recommended to install the Hose Battery on the bottom, and the Engine Battery on the top. If your tray mounts the batteries side-by-side or front-and-back, check how well the stock jeep wires for the positive and negative will reach each location. Whichever battery suits those wires the best can be your Engine Battery. Step 3: Connect the negative terminal of both batteries directly together. These will always be connected with large gauge wire, and never need to be disconnected. Step 4: Find a good spot to mount the solenoid. You’re going to run heavy positive wires to the large terminals from each battery, so keep it close to the batteries. Check hood clearance, and make sure neither terminal will touch any part of the body nor hood. http://static4.theroadchoseme.com/wp...is-720x480.jpg Step 5: Install the min add-a-circuit fuse holder in the JK fuse block in the location indicated on the picture below. This will trigger the solenoid to turn on when the engine is running. Drill a hole just big enough for the wire in the bottom/side of the JK fuse block cover, feed the wire through and put silicon around it to seal the hole from dust and water. Connect the other end to the small trigger terminal on the solenoid. http://static4.theroadchoseme.com/wp...es-720x480.jpg http://static4.theroadchoseme.com/wp...ck-720x480.jpg Step 6: Connect the other small terminal on the solenoid to an earth – this could be the negative of either battery, or the body of the Jeep. Remember, they’re all connected together now, all the tire, so it doesn’t matter what you use, it’s all the same thing. Step 7: Connect one heavy gauge red wire onto the positive of each battery, and to each of the large terminals on the solenoid. Step 8: Connect all your accessories (fridge, lights, etc) to the House Battery positive and negative. Step 9: Connect all the stock Jeep wires onto the Engine Battery positive, and then lastly connect the stock Jeep wires to the negative of the Engine Battery. Leaving the negative until last ensures you won’t get a really big spark if you accidentally touch something to the body during the whole setup. Step 10: Zip tie wires together and out of the way, and attempt to make everything as neat as possible, which is not easy. Step 11: Test out your new isolated dual battery setup – When you start the engine you will hear a “clunk” as the solenoid connects the two batteries. You will hear the same “clunk” when you turn the engine off again. Enjoy hours of lights and icy cold beverages without worry of draining your Engine Battery! -Dan I also wrote up this HOW-TO on my website, here DIY Jeep Wrangler JK Isolated Dual Batteries |
Nice write up! :beer:
|
I'm looking at your post and comparing notes on what I've got installed. In your installation and provided scenario, turning the key with a discharged house battery, wouldn't that flatten your main battery? I've got an isolator in my circuitry to keep enough starting voltage in the system before the batteries connect.
|
Originally Posted by karls10jk
(Post 4197308)
I'm looking at your post and comparing notes on what I've got installed. In your installation and provided scenario, turning the key with a discharged house battery, wouldn't that flatten your main battery? I've got an isolator in my circuitry to keep enough starting voltage in the system before the batteries connect.
So when I fire the starter the batteries are NOT connected (so the engine battery is isloated from discharge), then when the starter stops and the engine is running, the solenoid clunks and the batteries are connected, and the house battery will be charged from the alternator (which will sense lower system voltage because one battery is high (engine bat) and one is low (house bat). Make sense? -Dan |
Good write-up. Did the place where you plugged your add-a-circuit in already have a fuse installed in that location?
|
Originally Posted by jedg
(Post 4197927)
Good write-up. Did the place where you plugged your add-a-circuit in already have a fuse installed in that location?
-Dan |
Originally Posted by Grecy
(Post 4198081)
Nope, it's an empty spot in the JK fuse box.
-Dan |
Originally Posted by jedg
(Post 4198084)
So with the add-a-circuit, aren't you energizing the circuit that was empty in the fusebox? You've got a fuse in both slots of the add-a-circuit so I would think so?
-Dan |
Originally Posted by Grecy
(Post 4198206)
Yeah, sorry, There were two fuses in there for the photos, but it only has one in there now.
-Dan |
All times are GMT -8. The time now is 04:22 PM. |
© 2024 MH Sub I, LLC dba Internet Brands