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Jk Hard Safari Top Build on my JK Unlimited Rubicon

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Old 04-21-2017, 07:35 AM
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Join Date: Jul 2010
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Default Jk Hard Safari Top Build on my JK Unlimited Rubicon

I wanted to build a hard Safari Top that works much like a bikini top but uses my Freedom panels.

Here is my build:

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Name:	Screen Shot 2017-04-21 at 10.56.32 AM.png
Views:	76
Size:	4.07 MB
ID:	670667

I started off with a used top that was missing windows (I kept my original hard top hanging in my workshop for the winter)
Here is my rough drawing:

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Views:	85
Size:	1.05 MB
ID:	670673

I cut the back off from the top and began the build. I used the same technics used to build a custom surfboard utilizing a styrofoam core to create the shape:
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Views:	77
Size:	801.2 KB
ID:	670674

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Views:	70
Size:	1.43 MB
ID:	670675

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Views:	75
Size:	1.35 MB
ID:	670676

The shape tapers much like a surfboard:
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Name:	Screen Shot 2017-04-21 at 11.03.36 AM.png
Views:	72
Size:	1.48 MB
ID:	670677

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Name:	Screen Shot 2017-04-21 at 11.04.15 AM.png
Views:	70
Size:	1.43 MB
ID:	670675

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Name:	Screen Shot 2017-04-21 at 11.04.24 AM.png
Views:	66
Size:	1.40 MB
ID:	670678


Successful test fit:
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Views:	64
Size:	1.52 MB
ID:	670679

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Name:	Screen Shot 2017-04-21 at 11.05.04 AM.png
Views:	70
Size:	1.57 MB
ID:	670680

I built alignment blocks so the top easily locks into the right position:
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Name:	Screen Shot 2017-04-21 at 11.06.34 AM.png
Views:	65
Size:	1.23 MB
ID:	670681

I used 2 rubber latches similar to our YETI cooler latches to hold the top down:
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Name:	Screen Shot 2017-04-21 at 11.06.48 AM.png
Views:	68
Size:	1.32 MB
ID:	670682

The new top is sleek and looks good with and without the Freedom panels:
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Name:	Screen Shot 2017-04-21 at 11.06.42 AM.png
Views:	79
Size:	1.40 MB
ID:	670683


I took the jeep out for a full-speed test drive and the top was stable at 90 MPH. The wind flow over it seemed to smooth out and the back-drafting affect was greatly reduced. There was no buffeting or movement of the top. I tested it with the Freedom Panels and without. Here are more views of the finished top:
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Name:	Screen Shot 2017-04-21 at 11.06.55 AM.png
Views:	88
Size:	1.49 MB
ID:	670684Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.07.02 AM.png
Views:	76
Size:	1.33 MB
ID:	670685Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.07.08 AM.png
Views:	73
Size:	1.29 MB
ID:	670686Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.07.19 AM.png
Views:	65
Size:	1.38 MB
ID:	670687Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.07.26 AM.png
Views:	62
Size:	1.31 MB
ID:	670688Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.07.33 AM.png
Views:	71
Size:	1.34 MB
ID:	670689Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.07.41 AM.png
Views:	76
Size:	1.26 MB
ID:	670690Click image for larger version

Name:	Screen Shot 2017-04-21 at 11.08.09 AM.png
Views:	72
Size:	1.56 MB
ID:	670691

My final addition to the top included a center rear brake light strip along the back edge of the top.

It has been a year since I have built this top and I am very pleased with it. I get a lot of looks and people are asking me to build one for them. I have actually given this top to a friend who has given me his hard top. I plan to build another for myself with a slightly different shape.
Attached Thumbnails Click image for larger version

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Views:	69
Size:	1.89 MB
ID:	670666  



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