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Pump-less OEM water bumper

Old 09-01-2015, 04:21 PM
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Default Pump-less OEM water bumper

STAINLESS HEX NUTS FOR SEALING FACTORY DRAIN HOLES (USE TEFLON TAPE ON THREADS)
Shop The Hillman Group 10-Count 5/16-in- 18 x 3/4-in Stainless Steel Standard (SAE) Hex Bolts at Lowes.com
10 - $15.03


SCHRADER VALVES TO PRESSURIZE TANK (OPTIONAL)
X2 1 8" NPT Nickel Plated Brass Air Compressor Tank Fill Valve Schrader | eBay


FILL CAP/ BUNG (CUT HOLE WITH 2-1/2” HOLE SAW IN REVERSE)
2-3/4 in. BLUE FILL CAP WITH ALUMINUM BOLT-ON BUNG - C73-777-B at The Chassis Shop
$51.95


TEST-TITE MECHANICAL PLUG (FOR “LOCKING” THE FILL PORT)
Test-Tite Pipe Plug, Mechanical, Cleanout, 2 In 83687 | Zoro.com
$10.52


WATERTIGHT BULKHEAD (FITS THROUGH RAW OPENING FOR BUNG, ACCEPTS 3/4" NPT TO HOSE ADAPTER, CUT HOLE WITH 1-5/8” HOLE SAW IN REVERSE)
http://www.amazon.com/gp/product/B00...dp_o_pd_nS_ttl
$10.15


3/4" BOILER VALVE
http://www.amazon.com/Legend-107-544...4+boiler+valve
$17.11


3/4" NPT TO HOSE ADAPTER
Amazon.com : Gilmour 3/4-Inch Brass Double Male Hose Connector 7MH7MP5P : Garden Hose Parts : Patio, Lawn & Garden
$8.83


HOSE SHUTOFF VALVE
Amazon.com : Dramm 22732 Heavy-Duty Plastic Valve : Lawn And Garden Watering Equipment : Patio, Lawn & Garden
$15.02
Old 09-02-2015, 11:46 AM
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Old 09-02-2015, 11:49 AM
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Old 09-02-2015, 11:50 AM
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Old 09-02-2015, 11:51 AM
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Old 09-02-2015, 11:52 AM
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https://www.youtube.com/watch?v=RHKL2dSAJYg
Old 09-02-2015, 11:54 AM
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That was pressurized with a mini frame-mount two-way bike pump, 30 cycles of the pump...under 2 psi...

...and no wiring or holes cut into the tub.

All parts are available, repairable, and serviceable.

Pro-Werks is sending me another fill cap. At that point, one of the caps is getting drilled/ tapped for a Schrader valve (I have my doubts about the longevity/ durability of the ABS plastic caps).

Last edited by s6275; 09-02-2015 at 12:20 PM.
Old 09-05-2015, 09:02 AM
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This was built in order to address some concerns being expressed to me about the longevity of the ABS caps. I currently have one of the ABS ones installed, and I will leave it in place through an Ohio winter to see if that is a legitimate concern. The mechanism of the ABS "Test-Tite" cap allows it to be "locked" on, and can only be removed with a tool, so for security's sake, that is the better option for me right now, as I find my house sitting between two rental properties with residents that have little regard for anything, and I don't really want any of them using my bumper as a urinal.

If the ABS doesn't work out, this aluminum Pro-Werks cap is ready to go into rotation.

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Old 04-23-2016, 06:35 AM
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Since its "the season," I figured I would give this a bump. Winter was pretty mild here, but the ABS cap and all seals are holding up fine (even in lieu of the fuel spit-up my JK developed late last Fall).
Old 07-17-2018, 10:34 PM
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How has this system held up?

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