Rear DS replacement JKU...what a PITA
Just replaced my rear DS today as I tore the boot off of my old one and it was getting funky.
I replaced it with another forum members JKU take off. I have 16,000 miles on my 2012 JKU.
WOW! I thought it would be undoing 8 bolts at each end and it falling off. I had to use a prybar to get the front end loose from the transfer case (15 minutes) and the rear took me and my buddies 3 hours to get it lose from the D44. It was literally fused to the housing it sits in. We tried hitting it with a dead blow hammer, pb blaster, prybar, come-along, punching it through the back of the flange with a long screwdriver, etc, etc, etc. What a nightmare. Finally my buddy said...you keeping this...I said no....he started wrenching the CV joint as far as it would go side to side and you could hear the metal squeaking as it wiggled out slowly with a ton of effort. I thought that little CV joint was going to snap in half.
When I put the factory replacement back in I put some bearing grease behind the flange to hopefully keep it from being such a PITA when I eventually go with an aftermarket shaft when I get a bigger lift.
Anyone else have issues with the DS?
I replaced it with another forum members JKU take off. I have 16,000 miles on my 2012 JKU.
WOW! I thought it would be undoing 8 bolts at each end and it falling off. I had to use a prybar to get the front end loose from the transfer case (15 minutes) and the rear took me and my buddies 3 hours to get it lose from the D44. It was literally fused to the housing it sits in. We tried hitting it with a dead blow hammer, pb blaster, prybar, come-along, punching it through the back of the flange with a long screwdriver, etc, etc, etc. What a nightmare. Finally my buddy said...you keeping this...I said no....he started wrenching the CV joint as far as it would go side to side and you could hear the metal squeaking as it wiggled out slowly with a ton of effort. I thought that little CV joint was going to snap in half.
When I put the factory replacement back in I put some bearing grease behind the flange to hopefully keep it from being such a PITA when I eventually go with an aftermarket shaft when I get a bigger lift.
Anyone else have issues with the DS?
Originally Posted by swiber
Was it the the one that looks like an acordeon? If it was that boot i think it might have torn because of the evap skids on the 12's.
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there is a hole in the back of the diff where you can stick a punch and knock out the flange that way. I learned this while replacing my rear on my 08, unless they changed that on newer models.
Last edited by Bosox5; Aug 19, 2012 at 06:23 PM.
Just seems like a design tweak they need to make to help make it easier to change out. When I spoke to a tech at the dealership he made it sound like it would just pull right out after the bolts were out.
Trail Rated---------ish.



