Notices
Modified JK Tech Tech related bulletin board forum regarding subjects such as suspension, tires & wheels, steering, bumpers, skid plates, drive train, cages, on-board air and other useful modifications that will help improve the performance and protection of your Jeep JK Wrangler (Rubicon, Sahara, Unlimited and X) on the trail.

PLEASE DO NOT START SHOW & TELL TYPE THREADS IN THIS FORUM

trimming stock fender flares?

Thread Tools
 
Old Sep 10, 2015 | 12:08 PM
  #1  
LifeAsRob's Avatar
Thread Starter
JK Enthusiast
 
Joined: May 2015
Posts: 145
Likes: 0
From: El Cajon, California
Default trimming stock fender flares?

Any one have any luck with trimming their stock fender flares instead of buying the trimmed ones which are mega expensive especially if you have a 4 door. If so tell me how you did it and and pictures if possible thinking of doing mine to save money
Reply
Old Sep 10, 2015 | 12:32 PM
  #2  
TweakJK's Avatar
JK Enthusiast
 
Joined: Sep 2015
Posts: 153
Likes: 0
From: DFW
Default

It's super easy, just get yourself a jigsaw, some painters tape, and start cutting. Always leave yourself more than you think you need, see if you like it, and trim more. There is no "right" way to do it, make them as wide or skinny as you like.

These pictures should show you the underside pretty well. I dont have the inner liners because of the coilovers, but they trim up nicely.



Last edited by TweakJK; Sep 10, 2015 at 12:34 PM.
Reply
Old Sep 10, 2015 | 12:56 PM
  #3  
gburkett's Avatar
JK Newbie
 
Joined: Jul 2014
Posts: 68
Likes: 0
Default

I used my trusty rotozip. Tape everything till it's where you want it. Take a deep breath and start cutting. The first cut will be the hardest then after you realize it's pretty easy it goes a lot faster.

Click image for larger version

Name:	ForumRunner_20150910_165535.png
Views:	343
Size:	477.0 KB
ID:	624241





Click image for larger version

Name:	ForumRunner_20150910_165418.png
Views:	404
Size:	904.9 KB
ID:	624240
Reply
Old Sep 10, 2015 | 01:01 PM
  #4  
juggernutz's Avatar
JK Newbie
 
Joined: Jul 2015
Posts: 86
Likes: 0
From: Colorado
Default

Pretty good video here...

https://www.youtube.com/watch?v=l_rH0A8Y4I4
Reply
Old Sep 10, 2015 | 01:20 PM
  #5  
nthinuf's Avatar
JK Jedi Master
FJOTM Winner
 
Joined: Jan 2008
Posts: 11,463
Likes: 165
From: Austin <--> Colorado Springs
Default

Use this string, followed by what you want to find, in your search engine of choice.

site:www.jk-forum.com

site:www.jk-forum.com trim fenders

site:www.jk-forum.com chop fenders

One of the earlier/bigger threads on it:
https://www.jk-forum.com/forums/jk-w...s-video-80145/

There are many different ways to do it, and people will take off different amounts of fender material, so just look through a bunch of the threads and find the style you like.

My heads-up : cut-off wheels work, but they sling molten plastic slag everywhere. Don't use this as your first choice.
Reply
Old Sep 10, 2015 | 05:27 PM
  #6  
83CJ-5's Avatar
JK Newbie
 
Joined: Dec 2011
Posts: 15
Likes: 0
From: Fort Worth, Tx
Default

I did mine with a Dremel and a cut-off wheel, if I had to do it again I would have used a utility knife with a sharp razor. The Dremel cut fast, but threw slag all over, I spent more time cleaning up after it than if I'd used a sharp razor. I burned my Dremel out before I finished and did the last cut with the knife, cut easily and left a much smoother finish.
Reply
Old Sep 11, 2015 | 06:09 AM
  #7  
JE8154's Avatar
JK Junkie
 
Joined: Dec 2011
Posts: 2,256
Likes: 1
From: Madison, New Jersey
Default

Originally Posted by 83CJ-5
I did mine with a Dremel and a cut-off wheel, if I had to do it again I would have used a utility knife with a sharp razor. The Dremel cut fast, but threw slag all over, I spent more time cleaning up after it than if I'd used a sharp razor. I burned my Dremel out before I finished and did the last cut with the knife, cut easily and left a much smoother finish.
utility knife on a warm day or use a heat gun to warm the plastic. Cuts the easiest.
Reply
Old Sep 11, 2015 | 12:03 PM
  #8  
gburkett's Avatar
JK Newbie
 
Joined: Jul 2014
Posts: 68
Likes: 0
Default

I used a rotozip to do the cutting and a pad sander to smooth them out.

Click image for larger version

Name:	ForumRunner_20150911_160219.png
Views:	247
Size:	518.0 KB
ID:	624300
Reply
Old Sep 12, 2015 | 04:32 PM
  #9  
LifeAsRob's Avatar
Thread Starter
JK Enthusiast
 
Joined: May 2015
Posts: 145
Likes: 0
From: El Cajon, California
Default

The only thing I'm probably gunna get angry about is trimming it now how I qant it so I'm gunna lay tape and cross my fingers. Probably gunna cut it with a knife. Don't have a compressor or a wiz wheel. Do you have to take the inner fender o the front out and cut it?
Reply
Old Sep 12, 2015 | 06:47 PM
  #10  
2scartozzi's Avatar
JK Newbie
 
Joined: Feb 2013
Posts: 79
Likes: 0
From: Michigan city, Indiana
Default

Yes sir. Lots of different threads on it and ways people do it. I think it's one of the best mods. Good luck
Attached Thumbnails Click image for larger version

Name:	image-2214301347.jpg
Views:	195
Size:	679.8 KB
ID:	624388  
Reply



All times are GMT -8. The time now is 07:33 PM.