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3" muffler on 2.5" exhaust pipe?

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Old Apr 22, 2009 | 01:47 PM
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Default 3" muffler on 2.5" exhaust pipe?

Is there anything detrimental about soldering a pass through muffler designed for a 3" pipe to a 2.5" exhaust pipe? I might need a muffler for a 2.5" pipe and I'd rather use that muffler than buy a new one. Any disadvantages to doing that?
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Old Apr 22, 2009 | 03:47 PM
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Just buy a 3" venturi for your existing exhaust to run in front of your current muffler. That will enhance flow and give you better low and mid range torque.

They are available for around $50.

Last edited by JPop; Apr 22, 2009 at 03:47 PM. Reason: added info
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Old Apr 22, 2009 | 05:21 PM
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Originally Posted by titanus
Is there anything detrimental about soldering a pass through muffler designed for a 3" pipe to a 2.5" exhaust pipe? I might need a muffler for a 2.5" pipe and I'd rather use that muffler than buy a new one. Any disadvantages to doing that?
no disadvantages on this vehicle.
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Old Apr 22, 2009 | 05:37 PM
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Originally Posted by speedbagger
no disadvantages on this vehicle.
There are some additional details not revealed in the initial post. Supercharged, 300hp and currently a 3" exhaust system which has lost low to mid range torque with the advent of a 3" exhaust. What it's suffering from is a lack of velocity after exiting the Y pipe. The 3" exhaust is correct, but the loss of velocity is causing it fall short of it's potential.
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Old Apr 22, 2009 | 09:14 PM
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Originally Posted by JPop
There are some additional details not revealed in the initial post. Supercharged, 300hp and currently a 3" exhaust system which has lost low to mid range torque with the advent of a 3" exhaust. What it's suffering from is a lack of velocity after exiting the Y pipe. The 3" exhaust is correct, but the loss of velocity is causing it fall short of it's potential.
Technical question: the cause of the problem of the lack of velocity after the Y pipe is the exhaust gases cooling down due to the larger diameter? Or are they slowing down because there is less pressure because there is more volume in the pipe? Or maybe both?

I'm guessing the reason the velocity is lost and the venturi works is (mainly?) because of the second reason, since the venturi wouldn't heat up the already cooled gas, right?
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Old Apr 22, 2009 | 10:53 PM
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sorry...not meaning to hi-jack i just have a ? i believe along these lines...i read in an old thread i looked up about the venturi pipe...but that entire thread was talking about using it with dual exhaust....my ? is: i just had a magnaflow muffler installed and i have lost a lot of low end torque thats pretty noticeable...would the venturi benefit me at all with just having an aftemarket muffler installed and not an entirely new exhaust setup?? and if so where would i tell whoever does it to weld it in?
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Old Apr 23, 2009 | 02:48 AM
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How a venturi works is increasing the gas pressure behind it in the exhaust flow. This in turn will speed exhaust gas velocity.
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Old Apr 23, 2009 | 07:32 AM
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Thanks Jpop.

Originally Posted by ben1284
and if so where would i tell whoever does it to weld it in?
I remember reading a thread that mentioned the best place to put it was just before the muffler. It might have been the same thread you're referring to (dual exhaust torque loss).
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Old Apr 23, 2009 | 07:46 AM
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Could you guys explain this to me?Just buy a 3" venturi for your existing exhaust to run in front of your current muffler.:t I have been in the Diesel seen for the last10 years! More air in and more air is GREAT on a Diesel!
I want to do Flowmasters on my 07-08 JKs the 06 TJ already has it sounds great and seems to help a little. Thanks for the help
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Old Apr 23, 2009 | 08:22 AM
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Originally Posted by JC JK
Could you guys explain this to me?Just buy a 3" venturi for your existing exhaust to run in front of your current muffler.:t I have been in the Diesel seen for the last10 years! More air in and more air is GREAT on a Diesel!
I want to do Flowmasters on my 07-08 JKs the 06 TJ already has it sounds great and seems to help a little. Thanks for the help
From what I´ve learned a more free flowing exhaust does increase top end power but does so at the expense of your low end power.
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