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Hard top cracks from fasteners

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Old 11-14-2009, 02:04 PM
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Default hard top crack easy solution

Hey folks! I just happened to find the most visually appealing and simple solution to those factory bolts...check out the pics. Servalite is the manufacturer, and they are M8 x 50mm studs (I cut them down to 25). The bearing surface is 30mm across, far more than the factory bolt head size and bigger than most fender washers.
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Old 11-14-2009, 04:57 PM
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Originally Posted by riknapora
Hey folks! I just happened to find the most visually appealing and simple solution to those factory bolts...check out the pics. Servalite is the manufacturer, and they are M8 x 50mm studs (I cut them down to 25). The bearing surface is 30mm across, far more than the factory bolt head size and bigger than most fender washers.
That looks pretty good. I found some very similar ones on McMaster Carr. These have 20mm of threads which matches a bolt I just pulled out of my Jeep and measured, so you wouldn't have to cut them down. Unfortunately, the McMaster Carr web page doesn't show how big the bearing surface is, but the head is 38mm in diameter, and it looks like most of it should be bearing surface. I'll give them a call on Monday.
mcmaster.com/#96016a610/=4i8lnw[/url]

Last edited by GregD; 11-14-2009 at 06:49 PM.
Old 11-14-2009, 05:19 PM
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I don't know if there is a torque spec or not, but i just tighten the bolts down until i see the hard top base starting to flex and then back it off a quarter turn. I have never seen the bolts back out and no cracking. this is how the dealer explained it when i got the jeep to avoid cracking the base. I'm luckey i have a good honest dealer.
Old 11-15-2009, 10:27 AM
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Default McMaster Carr item

Those look good as well. They only come in packs of 5...what a bummer! Hopefully the bearing surface is the entire bottom side of the head. Another 8 mm would be perfect.
Old 11-21-2009, 09:43 PM
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There's a few companies out there that sell metal plates to keep from cracking. Will have to get back with you on the company. Basically you can go to the hardware store and get a rectanglular piece of metal that fits there drill a hole big enough for the bolt and it takes the stress off thta area.
Old 11-22-2009, 03:03 AM
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Here is the Woods Kit and some thumb screws from a dealer on Ebay.

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Old 11-22-2009, 03:19 AM
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Originally Posted by Woods
I just noticed that my hard top is cracking where the bolts hold it to the body. Rear bolts on both sides have the same crack. Is anybody else seeing the same? I'm definitely going to come up with a solution for mine. Is anybody else interested in a kit for this?


Could this be a possible recall issue? I really find this unacceptable for a Jeep this new.
Old 11-22-2009, 03:43 AM
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I like those thumb screws

I went to a marine store and purchased large SS washers and used the original screws.
Old 11-22-2009, 06:00 AM
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That sucks... I just ordered a Wildboar HT.. hope it does not have this problem.
Old 11-22-2009, 07:27 AM
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Originally Posted by ItlnJeepStln
There's a few companies out there that sell metal plates to keep from cracking. Will have to get back with you on the company. Basically you can go to the hardware store and get a rectanglular piece of metal that fits there drill a hole big enough for the bolt and it takes the stress off thta area.
www.JeepSWAG.com


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