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Grill Mod

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Old Oct 13, 2008 | 09:16 AM
  #371  
mcgoo656's Avatar
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From: Lamar, PA
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Originally Posted by mcgoo656
I'm using Mcmaster Carr part #9344T51. Its a 20 gua. aluminum panel with 1/4" x 1/2" diamond pattern in it, its considered a "decorative" panel. Be sure to check out he other patterns they have as well.

The 20 gua. cuts really easy with tin snips, wont rust, and bends easily too if you want to use the non zip tie method.

Anybody have any pics of the other patterns (other than diamonds) used?

I have enough material left over for either method. Email me.
Installed mine yesterday after scuffing, prime, and paint. Looks great, awesome cheap mod. Will post pics soon.
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Old Oct 13, 2008 | 09:24 AM
  #372  
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Originally Posted by vgullotta
Also, where are you all finding this good mesh material? I went to Home Depot, Lowes and OSH and none of them seemed to have the right stuff. I ended up using one of those reinforcing pieces from a screen door to keep pets from running through the door lol
gutter guard! Almost all hardware stores have them. You just need to ask where it is, but many people on here have used screen door guards.
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Old Oct 13, 2008 | 04:40 PM
  #373  
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Originally Posted by JKid
gutter guard! Almost all hardware stores have them. You just need to ask where it is, but many people on here have used screen door guards.
I'm in that camp.
The screen door guards are typically thicker material than gutter covers.
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Old Oct 13, 2008 | 09:53 PM
  #374  
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From: Tucson, Az
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Which Sheet metal did you use? I can't find a 28.5"?


Originally Posted by DBB888
I ordered mine through www.mcmaster.com
type in sheet metal
Click "Sheet Metal Products:
Click "Sheets,Bars,Strip, Cubes"
Thats for the sheet- 28.5x14

Part # 7582K12 for the zip tie cubes in black

I used Brake cleaner to clean the grill and black caliper paint to paint it.

Paint first so its ready for install!!



I Took out the 6 plastic screw- did by hand - hint hint


Pulled gently by the blinker- not to hard now its still connected


Pulled red tab out FIRST- then pulled plug out


Pulled bottom out


Have grill ready


Laid all the tie downs - 3 going down and one on each top hole


Zip tied each one using a small screwdriver to help get the tie up


Re Install the grill and Vuala!!



THANKS Ponpeta!!!!!!
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Old Oct 14, 2008 | 07:05 AM
  #375  
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From: Dallas Area, Texas
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I just did mine last night with the stucco lathe metal from the home depot. Looks great and hopefully last I'll guess I'll have to wait and see.
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Old Oct 14, 2008 | 08:49 AM
  #376  
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From: Tyler, TX
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cool mod...im trying to decide between yellow and black.
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Old Oct 14, 2008 | 01:31 PM
  #377  
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From: Reading, PA
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BLACK!!!!!!!!!!!!!!!

Yellow would not look too good I think. But it would be different.

I am waiting for the paint on mine to dry right now so I can get them installed.
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Old Oct 15, 2008 | 12:18 PM
  #378  
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Kes
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From: Southern Illinois
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This is an excellent, quick mod. Thanks.
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Old Oct 15, 2008 | 02:40 PM
  #379  
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From: katy, texas
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Originally Posted by JKid
gutter guard! Almost all hardware stores have them. You just need to ask where it is, but many people on here have used screen door guards.
Here's my "gutter guard" grill mod! The 4'x5' sheet of expanded metal only cost $9 at Home Depot, the Rustoleum glass black paint $8 and the zip ties and blocks about $10...

Total project took about 1 hour (including paint drying time) and cost less than $30 ...opposed to the $200+ they want on the net for these grille inserts!! I don't think it looks too bad and it will definitely protect the radiator from rocks and stuff.





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Old Oct 21, 2008 | 08:27 AM
  #380  
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Kes
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From: Southern Illinois
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This grill mod is really one of the cheapest and best of the "cheap mods".
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