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Replace plastic TC linkage bushings with C clips?

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Old 02-04-2012, 04:44 AM
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Default Replace plastic TC linkage bushings with C clips?

I KNOW I saw a good writeup with pics at one time. I searched...got nuthin. I want to do the circlips and scrap the cheesy breakable bushings under controlled conditions instead of dealing with it trailside in the mud!
Old 02-04-2012, 06:01 AM
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My bushing went to crap as well, just picked up one at the stealership. If there is a good thread showing an upgrade I'd like to find it as well.
Old 02-04-2012, 07:04 AM
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Try these threads. I found these by doing a Google search for "site:jk-forum.com 68064273AA". That's the part number for the cheap plastic bushing that's causing all the grief.

transfer case stuck in neutral
JK Automatic Transmission Linkage Bushing Fix
4 Wheel Drive Cable Breaks
Broken transfer case link
Another mans shift linkage repair
Transfer Case Shifter Cable - Report to Jeep & NHTSA
Old 02-04-2012, 12:41 PM
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Thanks mvymr!

The first one "stuck in neutral" is the one I remembered.

Old 02-04-2012, 05:13 PM
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Just reviewed that one. My bushing broke today on the trail!
Old 02-04-2012, 05:52 PM
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It's like a $0.35 part....I carry a few in the glove box!
Old 02-04-2012, 08:19 PM
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I got some metal bushings from the hardware store and replaced the plastic ones with that and a small hitch pin. Has worked pretty well so far. The write up is one of the links above.....
Old 11-30-2018, 07:00 PM
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Originally Posted by mstrofpuppets
I got some metal bushings from the hardware store and replaced the plastic ones with that and a small hitch pin. Has worked pretty well so far. The write up is one of the links above.....
I did something very similar. I drilled out the black linkage eye to 1/2" with a step bit. Used a 1/2" screw cap and cut the tip off (used as a new bushing). Then used a cotter pin to hold everything together. There is a groove on the nipple that accepted it perfectly.
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