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Roof Rack Write up on Hard Top

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Old 08-28-2007, 05:51 PM
  #11  
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Originally Posted by Sgt P
dbb888,
I'll take 'em!
Thanks for showing the way...
Sgt P
SOLD!!!!!

Remember longer bolts for the front!!!
And cut the extra lenth off
Old 08-28-2007, 06:05 PM
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Originally Posted by DBB888
SOLD!!!!!

Remember longer bolts for the front!!!
And cut the extra lenth off
I'll do it...
Do the acorn covers come with the tracks?

You guys are keeping me busy with these mods!
The wife is calling me obsessed, but she loves the results!

Thanks,
Sgt P
Old 08-29-2007, 03:27 AM
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Originally Posted by Sgt P
I'll do it...
Do the acorn covers come with the tracks?

You guys are keeping me busy with these mods!
The wife is calling me obsessed, but she loves the results!

Thanks,
Sgt P
Yes they do
Old 08-31-2007, 04:19 PM
  #14  
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Cool tracks received!

Originally Posted by DBB888
SOLD!!!!!

Remember longer bolts for the front!!!
And cut the extra lenth off
Got the tracks today.
DBB888, your the best! Thanks for the quick delivery. I'll be busy this long weekend...
Old 09-02-2007, 03:34 PM
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OK, im thinking about doing this mod, but i have a question. OK, here goes.

im wanting to put 4 off road lights up on the off road rack. How would i bring the wiring into the vehicle..?? is there space inside the hardtop to run wires??? I was thinking i could just follow the wires that attach to the rear wiper, put some quick disconnects or something that will allow me to detach the wires easily if i want to take the hard top off. Then I could just drill 2 small holes right below where the lights are going to go, run the wires through the hole and put a grommet there, that way i dont get any leaks...???

Think this will work??

The main thing is...is there room room to run wires in the hard top??
Old 09-02-2007, 06:07 PM
  #16  
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Default finished the track install!!!

Originally Posted by bofer84
im wanting to put 4 off road lights up on the off road rack. How would i bring the wiring into the vehicle..?? is there space inside the hardtop to run wires??? I was thinking i could just follow the wires that attach to the rear wiper, put some quick disconnects or something that will allow me to detach the wires easily if i want to take the hard top off. Then I could just drill 2 small holes right below where the lights are going to go, run the wires through the hole and put a grommet there, that way i dont get any leaks...???

Think this will work??

The main thing is...is there room room to run wires in the hard top??
While looking at the ceiling of the top, where the pieces of the top were joined, is a double wall (note where DBB888 shows the bottom of the bolts sticking through the ceiling.) The inside of the double wall is hollow.
But, I don't know if this is a straight run!?!
I filled mine with Great Stuff to make it more ridgid, so I didn't test to trace a run...
Old 09-08-2007, 12:13 PM
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Default Reposition Rack






I lowered the rack and put on a wind deflector.

I had to make a spacer out of ABS Plastic to raise the rack b/c it was resting right on the roof- Lots of scratches now- oh well. but it looks alot better this way. Also bought weather strip to put under the rack so it doesn't flap when driving.
Old 09-17-2007, 05:34 PM
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Default quick update

DBB888, Thanks for the Thule tracks..
Got them on during the Labor Day weekend, but have been studying about the towers, and cross/load bars. I'll get the remaining hardware soon.

I did a few extra steps, but didn't take the time to snap any shots. I'm not as organized as the rest of you guys! I'll add a few after-shots later.

1. I shortened the tracks by one hole. This kept me from having to use the longer bolts towards the front. And the tracks aligned well with the ribs on the top.

2. I filled the "hollow" with expanding foam. After drilling the pilot and bolt holes through the top only, I slowly and carefully added foam to each hole. I think this will help stiffen up the fiberglass (remember, I'm wanting to use a "clam shell" topper.) I accidentally over filled the last two holes, so it took a while to cure. I also taped the seams of the underside, from fears of leakage, but this appeared unneccessary, as there was no foam on the tape upon removal.

3. I didn't read the directions well and drilled every available hole in the tracks. But this might have been a good mistake. I'm worried about the clam shell lifting and stressing the fiberglass, so the extra hold will help spread the weight/lift. I realized the mistake as I ran out of bolts after the first track, which caused a quick run for more stainless steel bolts.

I'll update with pictures and experience once the topper has been on the road...
Old 09-19-2007, 09:02 AM
  #19  
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Sgt P, looking forward to seeing your pics!
Old 09-19-2007, 09:42 AM
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That is really a great mod, great work


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