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winch install on OEM bumper w/pics and measurements

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Old 01-19-2010, 09:13 AM
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My thoughts also but they must work if thats what comes with it, BE CAREFUL not to loose the supplied nuts as they are square nuts not hex. I lost one and had to get a standard one and grind it down.
The bolts I got from home Depot were 6" grade 8.
Old 01-19-2010, 10:08 AM
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Originally Posted by 8000ft
My thoughts also but they must work if thats what comes with it, BE CAREFUL not to loose the supplied nuts as they are square nuts not hex. I lost one and had to get a standard one and grind it down.
The bolts I got from home Depot were 6" grade 8.
good deal, and thanks for the heads up!
Old 01-19-2010, 01:04 PM
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Originally Posted by 8000ft
Xrc 8, Harbor Freight universal mount, and about 8 hours.Attachment 35477

Attachment 35478

Attachment 35479

Attachment 35480

Attachment 35481

Just an engineer's opinion (for what it is worth..), but the hole you added to the plate closest to the front has very little material left for edge distance and will be a very high stress point under load. That being said, the loads required to rip the bolts out of the steel would most likely be greater than that of the cable snapping off the winch, first. As a rule of thumb, I like to leave 2*Hole Diameter distance between the hole center and edge of the part. Like I said, just my opinion, but I like the extra safety factor when dealing with large loads.

Nice work, nonetheless!
Old 01-19-2010, 05:14 PM
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I totally agree with you on the hole placement, I tried to componsate in two ways; I added a bolt in the middle on each side and the front bolt really only comes into play when the front of the winch cable is running on the top roller, like if the Jeep's nose was trying to be lifted straight up.
Old 02-14-2010, 09:45 AM
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great job,,,have to make a Harbour Freight run today...just what I needed thanks for the write up
Old 02-14-2010, 10:02 AM
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good job!!! I like the install inside the cab, very clean.
Old 02-15-2010, 08:31 PM
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Old 02-17-2010, 08:58 AM
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Hey Summit which ski area are you a lifty at?
Old 01-04-2012, 03:21 PM
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Default great write up

I used your write up to install my new winch. I moved the plate out a bit from the grill to clear the winch wiring and used a piece of the plastic bumper to make a UV shield for the synthetic line. Thanks for the great write up. I love this forum. Click image for larger version

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Old 01-04-2012, 05:59 PM
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Great job! it looks good
thanks for the write up and pics


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