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Modified JK Tech Tech related bulletin board forum regarding subjects such as suspension, tires & wheels, steering, bumpers, skid plates, drive train, cages, on-board air and other useful modifications that will help improve the performance and protection of your Jeep JK Wrangler (Rubicon, Sahara, Unlimited and X) on the trail.

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BYOB? (Building your own bumper)

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Old Oct 19, 2014 | 08:15 AM
  #1  
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Hey all, I am looking for some feedback on a front bumper that I am going to attempt to build. Any design considerations that I have missed or am leaving out? I am in the early stages of putting this together and thought I would hit you all up for anything I may have missed. I do plan on adding some high lift jack points, a winch, and some tabs where I have the stock hooks in the mock are located. Thanks!

Last edited by Kendog; Oct 19, 2014 at 08:19 AM.
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Old Oct 19, 2014 | 08:20 AM
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Old Oct 19, 2014 | 08:21 AM
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Old Oct 19, 2014 | 09:46 AM
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Personally I would leave it as a stubby
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Old Oct 19, 2014 | 04:51 PM
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I think your on the right track. I wanted to keep my winch fully recessed/hidden in the bumper. I used a piece of channel for the front so that I had a flat spot for hi-lift points. I also chose the use the stock mounting hooks with the d-ring tabs in the center that way if my shackles are stolen I still have a place to hook. Feel free the ask if you have any particular questions.
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Old Oct 19, 2014 | 05:06 PM
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I'm likin' it so far. make sure you take good measurements & post them here. I like the look of a stubby but I don't trust people in front of me enough to do without the front wheel protection. I'll give up the approach angle rather than safety any day,, Keep Wheelin'
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Old Oct 20, 2014 | 02:26 AM
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What do you plan to coat it with? I used a self etching primer followed with rustoleum truck bed coating, has a texture similar to the stock flares and after it cures it's a durable finish.
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Old Oct 20, 2014 | 05:02 PM
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Thanks for all the feedback! I will post pics and dimensions etc as I progress. I haven't even thought about how I would finish it when I am done. The rustoleum looks like a solid candidate though!
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Old Oct 21, 2014 | 07:30 PM
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Originally Posted by Dirt Racer 35
I think your on the right track. I wanted to keep my winch fully recessed/hidden in the bumper. I used a piece of channel for the front so that I had a flat spot for hi-lift points. I also chose the use the stock mounting hooks with the d-ring tabs in the center that way if my shackles are stolen I still have a place to hook. Feel free the ask if you have any particular questions.
happen to have any more pictures of that thing? Looks good for homemade. Still debating on buying a winch bumper or buying a plaz and building my own again.
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Old Oct 23, 2014 | 05:09 AM
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Started with a to scale drawing to get my head around the way I wanted it. Had a piece of channel that was 48" long that I bolted up to the front of the frame horns, verified a few measurements and then made some templates. The winch mount is another piece of channel welded in the back, with some gussets keeping it from twisting in any way.
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