Notices
Modified JK Tech Tech related bulletin board forum regarding subjects such as suspension, tires & wheels, steering, bumpers, skid plates, drive train, cages, on-board air and other useful modifications that will help improve the performance and protection of your Jeep JK Wrangler (Rubicon, Sahara, Unlimited and X) on the trail.

PLEASE DO NOT START SHOW & TELL TYPE THREADS IN THIS FORUM

problem with AEV 3.5in lift plz help

Thread Tools
 
Old Mar 27, 2012 | 04:48 PM
  #1  
rockkrawler628's Avatar
Thread Starter
JK Enthusiast
 
Joined: Feb 2012
Posts: 124
Likes: 0
From: Eastern, PA
Default problem with AEV 3.5in lift plz help

I just got the AEV 3.5IN dual sport lift kit installed on my 2012 unlimited sahara, installed by a reputable jeep shop. I currently have 2 problems and can use some help.
1. The front brake line brackets on the axle prevent the brakelines from fully extending for full flex. How can I remove the brake line bracket from the brake line? It's really clamped on there.
2. My rear sway bar hits the brakelines on both sides when its flexed about 3inches. Anyone else have this problem? I'm wondering if I can bend the brakeline drop brackets to place the brakelines away from the swaybar. Any help would be appreciated!
Reply
Old Mar 27, 2012 | 04:54 PM
  #2  
Czep's Avatar
JK Enthusiast
 
Joined: Feb 2012
Posts: 132
Likes: 0
From: New jersey
Default

For ur first question I would recommend new longer brake lines. I don't have this lift but when I did mine i unscrewed the brake line bracket that's on tge axle and zip tied it to my shock and it works well. I would take a pic but its dark outside here in NJ.
I'm not sure about ur second question sorry
Reply
Old Mar 27, 2012 | 06:06 PM
  #3  
rockkrawler628's Avatar
Thread Starter
JK Enthusiast
 
Joined: Feb 2012
Posts: 124
Likes: 0
From: Eastern, PA
Default

Thanks alot, i looked into new/longer lines but AEV told me the other day on the phone that the line bracket needs to come off and that will extend the line enough... But its soo hard to get off the line without messing up the brakeline... I appreciate your help and ill take pics tomorrow morning as i have all day work on it
Reply
Old Mar 27, 2012 | 06:11 PM
  #4  
wayoflife's Avatar
JK-Forum Founder
 
Joined: Jul 2006
Posts: 36,534
Likes: 16
From: Laguna Niguel, CA
Default

Originally Posted by rockkrawler628
1. The front brake line brackets on the axle prevent the brakelines from fully extending for full flex. How can I remove the brake line bracket from the brake line? It's really clamped on there.
it would have been easier to remove during installation when the coils were off. was this not in the instructions? even if not, i would have thought that your shop would have known to do this.

2. My rear sway bar hits the brakelines on both sides when its flexed about 3inches. Anyone else have this problem? I'm wondering if I can bend the brakeline drop brackets to place the brakelines away from the swaybar. Any help would be appreciated!
do you have your swaybar links installed on the inside and the link ends are hitting them or, are you saying that the link studs are catching the lines? also, were drop brackets installed? if so, they are typically side specific and they may just be installed on the wrong sides.

post up some pics if you can as that will help us out a lot in helping you.
Reply
Old Mar 27, 2012 | 06:22 PM
  #5  
rockkrawler628's Avatar
Thread Starter
JK Enthusiast
 
Joined: Feb 2012
Posts: 124
Likes: 0
From: Eastern, PA
Default

The first 2 pics are driver side rear that shows that the swaybar willcontact the brake line and the 3rd is passenger side rear where it will contact.
Attached Thumbnails Click image for larger version

Name:	ForumRunner_20120327_222009.jpg
Views:	246
Size:	33.2 KB
ID:	296368   Click image for larger version

Name:	ForumRunner_20120327_222029.jpg
Views:	246
Size:	37.5 KB
ID:	296369   Click image for larger version

Name:	ForumRunner_20120327_222109.jpg
Views:	250
Size:	36.4 KB
ID:	296370  
Reply
Old Mar 27, 2012 | 06:53 PM
  #6  
rockkrawler628's Avatar
Thread Starter
JK Enthusiast
 
Joined: Feb 2012
Posts: 124
Likes: 0
From: Eastern, PA
Default

Originally Posted by wayoflife
it would have been easier to remove during installation when the coils were off. was this not in the instructions? even if not, i would have thought that your shop would have known to do this.

Its not in the instructions because its a 2012. Supposedly they did something new in 2012 to the front brake lines.


do you have your swaybar links installed on the inside and the link ends are hitting them or, are you saying that the link studs are catching the lines? also, were drop brackets installed? if so, they are typically side specific and they may just be installed on the wrong sides.

post up some pics if you can as that will help us out a lot in helping you.
Posted up some pics. Its the actual sway bar that comes into contact with the metal brake lines on partial flex. I don't understand how it could be but it does. The drop brackets are installed and seem like it could be the culprit. I may need to bend the drop brackets to have the brake lines avoid the swaybar.
Reply
Old Mar 27, 2012 | 06:54 PM
  #7  
rockkrawler628's Avatar
Thread Starter
JK Enthusiast
 
Joined: Feb 2012
Posts: 124
Likes: 0
From: Eastern, PA
Default

thanks alot for all the help guys.
Reply

Trending Topics

Old Mar 27, 2012 | 07:16 PM
  #8  
OutlawJK's Avatar
JK Enthusiast
 
Joined: Jul 2011
Posts: 272
Likes: 0
From: artesia, nm
Default

I left the bracket and raised it up with a piece of strap
I have the AEV 3.5 and have flexed it fully
You will need to modify your exhaust too


Here a pic of the setup



Sent from my iPhone
Reply
Old Mar 27, 2012 | 07:18 PM
  #9  
rockkrawler628's Avatar
Thread Starter
JK Enthusiast
 
Joined: Feb 2012
Posts: 124
Likes: 0
From: Eastern, PA
Default

Alright, ill hafta look into that aswell
Reply
Old Mar 27, 2012 | 09:20 PM
  #10  
middleurb's Avatar
JK Newbie
 
Joined: Aug 2009
Posts: 66
Likes: 0
From: Raleigh, North Carolina
Default

For mine all I did was use a dremel to cut the bracket so that all that is left is just the piece surrounding the brakeline. Was kinda scary using a dremel that close to the brake line but with a steady hand I came out ok. Once I cut off the main bracket I sprayed the
brakeline with WD40 and the hose slipped right out from the bracket. After the brackets were removed I loosely ziptied them to the shock and called it a day.
Reply



All times are GMT -8. The time now is 12:36 AM.