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XRC Side Armor Install, would not do it again

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Old Jun 27, 2013 | 07:56 AM
  #1  
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I installed XRC side armor yesterday. If I understood what the install entailed I would have returned it for a refund. Its done now but what a PITA. It took about 6 hours to install.
The main issue is that 32 holes need to drilled in the body panels and rockers followed by installation of 32 nut-serts. The rear fenders and rockers went easily but front fenders were quite challenging. The main problem was that the fronts have 2 or even 3 layers of sheet metal at off-angles. It makes the drill wander so the holes in the outer skin end up as a slot by the time you get deep enough to fit the nutsert. If I had to do it again I might consider removing the fenders to install the armor panels rather than doing it on the vehicle. If you buy these XRC side armor kits leave a full day for the install and have a 17/32 drill bit and a stepped-unibit on hand.

Last edited by HillCountry_Cowboy; Jun 27, 2013 at 08:26 AM.
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Old Jun 27, 2013 | 08:20 AM
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Here a photo of how it ended up. I combined the XRC side armor with the SRC rock rails that have a step on them.

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Old Jun 27, 2013 | 08:43 AM
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You know most of the side armour is mounted that way so it doesn't matter what company you buy from. The majority of body arm is held on by screws & nut certs

Only way would've been to get armour through "trailskinz.com" His go on with marine adhesive.
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Old Jun 27, 2013 | 08:48 AM
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From: Kendallville, IN
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Well at least all the hard work was worth it, turned out good!
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