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Break in for new gears

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Old Apr 2, 2010 | 10:34 AM
  #1  
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Default Break in for new gears

Hey Folks,

Dropped the jeep off this morning to get the 5.13's installed.

Now as I pace around the house waiting for the call I was thinking aboot the break-in period.

They say the only stupid question is the one not asked, so here goes.

To properly break them in, am I going to need to run it in 4-hi? I don't mean to take it out and run it hard and put unnecessary stress on the new setup. Just shift to 4-hi and let it roll for a bit.

Hope the question makes sense.

A big thank you to David at Northridge for hooking us up.

Thanks,
Beel
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Old Apr 2, 2010 | 10:44 AM
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You don't need to run around in 4 hi, just keep it under 60 MPH for about 500 miles. Try not to drive for more than about an hour during the break-in to let you gears heat all the way up and cool down a few times before you go on any long road trips.

Once you've gone 500 miles, change your diff fluid and check your wear pattern on the ring gear. You'll see a build-up of really fine metal powder on your drain plug. That's completely normal, so don't freak out. Other than that there's not too much you need to worry about.

Congrats on the new gears!
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Old Apr 2, 2010 | 10:59 AM
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Originally Posted by CA-JK
You don't need to run around in 4 hi, just keep it under 60 MPH for about 500 miles. Try not to drive for more than about an hour during the break-in to let you gears heat all the way up and cool down a few times before you go on any long road trips.

Once you've gone 500 miles, change your diff fluid and check your wear pattern on the ring gear. You'll see a build-up of really fine metal powder on your drain plug. That's completely normal, so don't freak out. Other than that there's not too much you need to worry about.

Congrats on the new gears!
Thanks for the response. I knew the ring and pinion were spinning regardless but I wasn't sure if they needed to actually be doing some work.

That is going to be a very long 500 miles.

Beel
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Old Apr 2, 2010 | 11:47 AM
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Originally Posted by Beel_MT
Thanks for the response. I knew the ring and pinion were spinning regardless but I wasn't sure if they needed to actually be doing some work.

That is going to be a very long 500 miles.

Beel
That's what I thought, but in reality they go quite fast and slowing down allows you to feel and learn more about how your Jeep drives. Sometimes new gears whine a bit when they are new and the noise gradually goes away.

Definitely change your oil after the break-in period. Although my oil came out pretty clean on my JK, in the past my TJ definitely showed the need for it.
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Old Apr 2, 2010 | 12:36 PM
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Ask the shop that is doing the work, since they are the ones backing the warranty on the gears/install. Seems there are many different opinions, so better just to see what they want you do...


Here is the recommendation from Randy's R&P

What is the break-in proceedure for a new set of gears?
All new gear sets require a break-in period to prevent damage from overheating. After driving the first 15 or 20 miles it is best to let the differential cool before proceeding. I recommend at least 500 miles before towing. I also recommend towing for very short distances (less than 15 miles) and letting the differential cool before continuing during the first 45 towing miles. This may seem unnecessary but I have seen many differentials damaged from being loaded before the gear set was broken in.
I also recommend changing the gear oil after the first 500 miles. This will remove any metal particles or phosphorus coating that has come from the new gear set.
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Old Apr 2, 2010 | 01:07 PM
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Although this has nothing to do with the break-in period, if you havent done so already you should invest in a programmer/calibrator such as a SuperChips FP. This will allow you to recalibrate your speedometer to factor in your new gearing and bigger tires + it also gives you other tuning features and a little HP/TQ...
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Old Apr 2, 2010 | 01:21 PM
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Thanks for the input from everyone. I will certainly be taking it slow for a while.



Originally Posted by aldaman
Although this has nothing to do with the break-in period, if you havent done so already you should invest in a programmer/calibrator such as a SuperChips FP. This will allow you to recalibrate your speedometer to factor in your new gearing and bigger tires + it also gives you other tuning features and a little HP/TQ...


When I ordered the gears we got the Superchip as well. After 3 years on 35's I was getting tired of calculating my speed in my head anyway.

Beel
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Old Apr 2, 2010 | 01:58 PM
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Here's a tip from Randy's Ring and Pinion:

What is the break-in proceedure for a new set of gears?
All new gear sets require a break-in period to prevent damage from overheating. After driving the first 15 or 20 miles it is best to let the differential cool before proceeding. I recommend at least 500 miles before towing. I also recommend towing for very short distances (less than 15 miles) and letting the differential cool before continuing during the first 45 towing miles. This may seem unnecessary but I have seen many differentials damaged from being loaded before the gear set was broken in.
I also recommend changing the gear oil after the first 500 miles. This will remove any metal particles or phosphorus coating that has come from the new gear set.


ringpinion.com
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