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XRC Bumper / spare tire modified HELP

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Old May 25, 2018 | 07:42 PM
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Default XRC Bumper / spare tire modified HELP

I have a Smittybilt XRC bumper with tire carrier. The latch handle has been removed and a Rugged Ridge Tire Carrier Linkage Kit for XHD Rear Bumper was installed. The problem I’m having is the rattle & lack of support for the swing arm.
I’ve been racking my brain for an inexpensive way to fix the problem. In the meantime I have placed a small block of wood between the bumper and the tire carrier arm and it works perfectly except it’s wood 😂 and it’s a bear to open & close the door. i was thinking of something made from Delrin that was ramped so it would slide good when closing bolted to the swing arm...
I searched the forums but didn’t come up with any solutions. Does anyone have any suggestions?

Last edited by SeptemberC; May 29, 2018 at 07:53 PM.
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Old May 26, 2018 | 01:55 PM
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A pic would help, but it sounds like making a part from nylon or UHMW plastic would work. Teflon is a lot more expensive, and not necessary.

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Old May 26, 2018 | 03:28 PM
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Ive attached a few pictures of what I think you need to see. If you need more just let me know. .





Last edited by SeptemberC; May 26, 2018 at 03:31 PM.
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Old May 26, 2018 | 04:03 PM
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Here's some thoughts: Looks like you could find a piece of nylon or UHMW plastic about the same size as the wood, and bevel the leading edge so it's like a ramp. Maybe make it a bit wider than the wood so the ramp portion is longer, making it easier to close the tire carrier. Some silicone adhesive might hold it in place, but flat-head screws counter sunk below the plastic surface may be necessary.

Another option is to find someone with the same/similar setup and see if there is something wrong with it. Sometimes it's best to re-design (like adding the wood or plastic), but sometimes there's just something wrong with a part or installation.

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Old May 26, 2018 | 04:53 PM
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There’s nothing wrong with it. Previous owner removed the handle.
I have contacted a guy that has some Delrin block scraps. He’s gonna send me a few. I was thinking about bolting to the swing arm with counter sunk bolts and chamfer the leading edge. I was thinking the smaller the better but you think it needs to be wider? Right to left?
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Old May 26, 2018 | 05:21 PM
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Wider, as in extending further rearward. The thought was making a longer ramp, cutting/sanding a shallow bevel with less slope for it to ride up. Bolting to the swing arm sounds good too, anything that takes up the play and gives it a ramp to ease it into position. Delrin should work well.


Last edited by Mr.T; May 26, 2018 at 05:25 PM.
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Old May 29, 2018 | 11:12 AM
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I ordered a piece of Delrin today. Local machine shop should help.
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Old May 29, 2018 | 12:42 PM
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Out of curiosity, how is that being held in place? By a bolt from the rear? That is kinda what it looks like in the pictures.
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Old May 29, 2018 | 04:49 PM
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It’s been this way for a while. I’m just tired of the rattling It’s an XRC bumper from the 2013 era
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Old May 29, 2018 | 04:58 PM
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have you adjusted it up as much as you could? When you swing it out, you see two bolts on the inside portion of the spindle (passenger side). Tightening the UPPER bolt raises the driver's side a bit. That is how you previously aligned those to get the handle to pass perfectly through the bracket. Also, have you considered calling smittybilt and seeing if they'd help you out with a new handle? Tell them you bought your jeep used with this bumper, and you really "love" the bumper and tires carrier, but the previous owner removed the handle for some reason. THey might just offer to send you one. They have pretty good customer service.
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