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Door Hinge Alignment (worn bushing and difficult to remove doors)

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Old Jul 11, 2011 | 05:27 AM
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Default Door Hinge Alignment (worn bushing and difficult to remove doors)

I was looking at my passenger door, I mean really giving it the eye and I noticed that it is just ever-so-slightly not quite flush with the front fender. But only near the top hinge. I'm talking about maybe 1-1.5 mm. (about 1/16th inch). That is within assembly tolerances but it explains some problems I have had.

When I first tried to go door-less, THAT door was a b!tch.

When I replaced my bushings, THAT (upper) hinge had the messed up bushing.

When I fold in the plastic window of my half-door upper, THAT door seemed (well, was) too tight to the dash for the window to lay nicely inside.

I adjusted the hinge half (on the frame pillar) to line it up. TA DA! problem(s) solved.

(Bad alignment could explain door-clunk. The latch-striker is adjustable, too)

If you're having trouble removing a door or have chewed up bushings, etc. take a good look at your door alignments. Maybe sight down through the hinge barrels next time you are door-less.

But be very careful if you do decide to adjust. It takes a good eye for 3-D and you can mess it up easily.
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