Invest2m4's broke the budget build; tons, 40s and triangles...
#261
JK Junkie
Thread Starter
After the weekend at Rausch, I should be ready to wheel. We should find a weekend for a Badlands trip.
#263
JK Junkie
Thread Starter
#264
JK Jedi
I hear ya there first trip i expected all my axles to rip out lol. I need a trailer and truck. Ive just been driving this mofo with no fear yet... No one has died yet.
#265
JK Junkie
Thread Starter
Pretty solid weekend. Finished my skid plate. Not much to cover anymore. The one small 6" x 4" section is the only part under my jeep that hangs below the frame. It is about 1" deep and covers the low corner of the t-case. I'll take it. Decided to use counter sunk bolts as well.
Also got half of my corner armor done. Really happy about how it turned out. I made the compound curve on my press brake. Took less than 30 minutes of bending. For the side I used my MetalCloak Exo Skins as a partial template and then moved the wheel opening back. I didn't want a massive wheel opening. Welded together and looks great. Reused the MC mounts, so it was actually a pretty quick project. I ended up going with 10 gauge steel. 3/16" was too much and 1/8" just didn't seem like enough.
Anyway, for $90 in steel to make two corners, I'm pretty happy.
Also got half of my corner armor done. Really happy about how it turned out. I made the compound curve on my press brake. Took less than 30 minutes of bending. For the side I used my MetalCloak Exo Skins as a partial template and then moved the wheel opening back. I didn't want a massive wheel opening. Welded together and looks great. Reused the MC mounts, so it was actually a pretty quick project. I ended up going with 10 gauge steel. 3/16" was too much and 1/8" just didn't seem like enough.
Anyway, for $90 in steel to make two corners, I'm pretty happy.
#267
JK Junkie
Thread Starter
Yeah, I love the cadmium!
#268
JK Junkie
Thread Starter
Getting so close. Fuel cell arrived yesterday. Exceptional work. I'll make the skid tomorrow and try and get it all hooked up. Then tackle the custom exhaust and run new brake lines. The corner armor is 90% done, so another hour of work and they will be ready to paint. Plan is to at least take it for a spin down the driveway this weekend.
#269
JK Junkie
Thread Starter
Probably time for an update. I forgot to take pictures of a lot of stuff, but will get them posted this weekend. It is finally on the ground and running. After replumbing the maze of lines and wires for the fuel system, I was shocked that it started right up and didn't even throw a code. Huge thanks to Ringer for the schematic to make it happen.
- Armor is almost done. A few more cuts tonight and then on to paint.
- Brakes and lines temp installed. Have to make some modifications.
- Front driveshaft in. Turned out the rear had the wrong axle side flange, so waiting on the new flange which comes today.
- Hydro assist is done and working.
- Built the skid/mount for the fuel cell. Turned out great.
- Built a new evap skid (stocker was way too big) and found a perfect place to mount it where it can't be harmed.
- Picked up a VKS prerunner front bumper and just finished painting. Will get that on tonight.
- Exhaust is almost done. Have to pull it one more time for finish welding. I ended going with a true dual. I think I can find a way to put an H in, but that will probably be this winter. Used flowmaster HP-2 mufflers. Nice tight little package and surprisingly quiet.
- Have some body sheet metal to cut yet and then the finish fab on all that.
- Went to shift into first and discovered that because I raised the trans, the shifter is further forward and hits the plastic where the boot attaches. Popped the plastic for now, but will bend the shifter a little to make it fit.
Getting close!
- Armor is almost done. A few more cuts tonight and then on to paint.
- Brakes and lines temp installed. Have to make some modifications.
- Front driveshaft in. Turned out the rear had the wrong axle side flange, so waiting on the new flange which comes today.
- Hydro assist is done and working.
- Built the skid/mount for the fuel cell. Turned out great.
- Built a new evap skid (stocker was way too big) and found a perfect place to mount it where it can't be harmed.
- Picked up a VKS prerunner front bumper and just finished painting. Will get that on tonight.
- Exhaust is almost done. Have to pull it one more time for finish welding. I ended going with a true dual. I think I can find a way to put an H in, but that will probably be this winter. Used flowmaster HP-2 mufflers. Nice tight little package and surprisingly quiet.
- Have some body sheet metal to cut yet and then the finish fab on all that.
- Went to shift into first and discovered that because I raised the trans, the shifter is further forward and hits the plastic where the boot attaches. Popped the plastic for now, but will bend the shifter a little to make it fit.
Getting close!
#270
JK Jedi
Looks great, you might want to add some tube to the top of the corners for some extra strength and protection. My roll screwed up my upper tub above the armor.
Looks like splines on the driveshaft might be close to cull compression, did you cycle the suspension with the shafts on?
Looks like splines on the driveshaft might be close to cull compression, did you cycle the suspension with the shafts on?
Last edited by TheDirtman; 07-16-2015 at 07:44 AM.