Aftermarket lighting wiring path
#12
This is a great tip. I would caution that you're going to add quite a bit to the length of the wire run. On some installs that may be problematic unless the wire size is increased--on anything that draws lots of current. For example, a set of KC Daylighters would be brighter if the wire for them was minimum run/maximum size. Also, a refrigerator doesn't draw much current (about 1-1/2 amps typically), but they are very voltage sensitive, shutting down usually in the low 11s to save the battery for starting the vehicle. A long run to the back of the Jeep causes quite a bit of voltage drop, which is why the fridge manufacturers recommend 12 GA wire or so. Minimize voltage drop, maximize the time the fridge will run off the battery alone.
I also went a step further and added a complete fuse relay box. Doing this keep the entire system separate front he rest of the jeep.
I use the unused available switched circuit in the main fuse box to switch a secondary relay to turn the whole system on.
#13
As a quick recap as to what I used for this:
1 - Cooper Bussman MINI FUSE AND MICRO RELAY RTMR PANEL BUSSMANN 15303-2-2-4 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - MOUNTING BRACKET ATO / ATC & RTMR FUSE BLOCKS http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
5 - SONG CHUAN ISO 280 MICRO RELAY 20A/15A AMP 24V SPDT RESISTOR http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
2 - 10 A MINI CIRCUIT BREAKER 28V TYPE III BUSSMANN 23310-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
6 - 15 A MINI CIRCUIT BREAKER 28V TYPE III BUSSMANN 23315-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - 20 A MINI CIRCUIT BREAKER 28V TYPE III BUSSMANN 23320-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - 30 A MINI CIRCUIT BREAKER 28 V TYPE III BUSSMANN 23330-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
2 - Power Relay Contactor 12v 100A SPNO WHITE-RODGERS 120-901 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - STINGER SCBM100 100 Amp Marine Circuit Breaker Amazon.com: STINGER SCBM100 100 Amp Marine Circuit Breaker: Car Electronics
10 - Differnet color 16 gauge primary wire 16gauge Primary wire - Parts Express Ships Fast and Ships Free.
3 - s different sizes of Expandable Braided Sleeving Expandable Braided Sleeving in the Wire & Cables Department at Parts Express | 2193
5 - Sizes of heat shrink tubing - I prefer adhesive lined heat shrink. You should be looking to get the 4:1 shrinking or more. This will allow you space to do what you need to do while still shrinking down around the wiring to form a water tight seal. (1/4", 1/2", 3/4", 1"and if you have anything larger than a piece of 2")http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - 10 Pack DELPHI PACKARD WPK-2-16-14-10PK - WeatherPack 2 Pin Kit 16-14 AWG WPK-2-16-14-10PK - WeatherPack 2 Pin Kit 16-14 AWG 10 Pack - Performance Plus Connection supplier of weatherpack connectors & tools
1 - Delphi Packard GM Weather Pack Crimping Tool Kit PPCTK318 - Delphi Packard GM Weather Pack Crimping Tool Kit - Performance Plus Connection supplier of weatherpack connectors & tools
1 - Delphi Weatherpack / Metri-pack 280 Cavity Plugs 25 pack 15324928 / 12010300-25 - Delphi Weatherpack / Metri-pack 280 Cavity Plugs 25 pack - Performance Plus Connection supplier of weatherpack connectors & tools
25' - KnuKonceptz Kolossus Fleks Blue 4/0 Gauge Power/Ground Wire Kolossus Fleks Blue 4/0 Gauge Power/Ground Wire - Merchandise
10' - KnuKonceptz Kolossus Fleks Black 4/0 Gauge Power/Ground WireKolossus Fleks Black 4/0 Gauge Power/Ground Wire - Merchandise
Of course there are the battery terminals, ring terminals, electrical tape and so on... but this should get you going... if you have questions PM me and I'll give you my number and email and we can figure out what you need that way.
1 - Cooper Bussman MINI FUSE AND MICRO RELAY RTMR PANEL BUSSMANN 15303-2-2-4 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - MOUNTING BRACKET ATO / ATC & RTMR FUSE BLOCKS http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
5 - SONG CHUAN ISO 280 MICRO RELAY 20A/15A AMP 24V SPDT RESISTOR http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
2 - 10 A MINI CIRCUIT BREAKER 28V TYPE III BUSSMANN 23310-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
6 - 15 A MINI CIRCUIT BREAKER 28V TYPE III BUSSMANN 23315-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - 20 A MINI CIRCUIT BREAKER 28V TYPE III BUSSMANN 23320-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - 30 A MINI CIRCUIT BREAKER 28 V TYPE III BUSSMANN 23330-00 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
2 - Power Relay Contactor 12v 100A SPNO WHITE-RODGERS 120-901 http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - STINGER SCBM100 100 Amp Marine Circuit Breaker Amazon.com: STINGER SCBM100 100 Amp Marine Circuit Breaker: Car Electronics
10 - Differnet color 16 gauge primary wire 16gauge Primary wire - Parts Express Ships Fast and Ships Free.
3 - s different sizes of Expandable Braided Sleeving Expandable Braided Sleeving in the Wire & Cables Department at Parts Express | 2193
5 - Sizes of heat shrink tubing - I prefer adhesive lined heat shrink. You should be looking to get the 4:1 shrinking or more. This will allow you space to do what you need to do while still shrinking down around the wiring to form a water tight seal. (1/4", 1/2", 3/4", 1"and if you have anything larger than a piece of 2")http://www.waytekwire.com/wps/myport...BlkmaJwBRbctZ/
1 - 10 Pack DELPHI PACKARD WPK-2-16-14-10PK - WeatherPack 2 Pin Kit 16-14 AWG WPK-2-16-14-10PK - WeatherPack 2 Pin Kit 16-14 AWG 10 Pack - Performance Plus Connection supplier of weatherpack connectors & tools
1 - Delphi Packard GM Weather Pack Crimping Tool Kit PPCTK318 - Delphi Packard GM Weather Pack Crimping Tool Kit - Performance Plus Connection supplier of weatherpack connectors & tools
1 - Delphi Weatherpack / Metri-pack 280 Cavity Plugs 25 pack 15324928 / 12010300-25 - Delphi Weatherpack / Metri-pack 280 Cavity Plugs 25 pack - Performance Plus Connection supplier of weatherpack connectors & tools
25' - KnuKonceptz Kolossus Fleks Blue 4/0 Gauge Power/Ground Wire Kolossus Fleks Blue 4/0 Gauge Power/Ground Wire - Merchandise
10' - KnuKonceptz Kolossus Fleks Black 4/0 Gauge Power/Ground WireKolossus Fleks Black 4/0 Gauge Power/Ground Wire - Merchandise
Of course there are the battery terminals, ring terminals, electrical tape and so on... but this should get you going... if you have questions PM me and I'll give you my number and email and we can figure out what you need that way.