Notices
JK Write-Ups Bulletin board forum regarding useful installation write-ups, budget fixes and homemade solutions for the Jeep JK Wrangler (Rubicon, Sahara, Unlimited and X).

JCR Dagger rear bumper install

Thread Tools
 
Old Apr 12, 2013 | 05:11 PM
  #1  
4fox's Avatar
Thread Starter
JK Enthusiast
 
Joined: Apr 2010
Posts: 390
Likes: 0
From: Manitou Springs, CO
Default JCR Dagger rear bumper install

I've been considering JCR's Dagger rear bumper because of its low profile when a member here put one up for sale. it was never used and still raw steel. There was quite a bit of surface corrosion on one end but a wire wheel made quick work of it.
I used self etching primer and put on about 2-3 coats.
Click image for larger version

Name:	20130409_153320.jpg
Views:	569
Size:	35.4 KB
ID:	446284

Then used Rustoleum's Hamertone paint. I decided this over bedliner as it better matches my Powdercoated front bumper.
Click image for larger version

Name:	20130411_092151.jpg
Views:	568
Size:	45.3 KB
ID:	446286

To mount this bumper, you have to cut off a bit of the frame and the crossmember. I found it easier to cut the crossmember away 1st then the ends. By the way, the metal cut of weighs 20 pounds.
Once all the cutting was done, I painted the bare metal. I also (re)painted the muffler and the bit below the tailgate.
Click image for larger version

Name:	20130412_110217.jpg
Views:	742
Size:	62.7 KB
ID:	446291

There was a couple of holes to drill on the passenger side frame rail. the driver side already has these holes. One the hole were drilled, the holes were painted over and it was time for the install. Beacuase I was by myself, I had to get creative with how the bumper was going to be held. I ended up with jack stands and one of my wife's exercise steps.
Click image for larger version

Name:	20130412_124156.jpg
Views:	840
Size:	66.5 KB
ID:	446293

The bumper is held with 5 bolts on each frame rail. Two go into the the same mounts used on the factory bumper. JCR sends an insert for the other three bolts.

DONE!!!
Click image for larger version

Name:	20130412_134827.jpg
Views:	663
Size:	61.8 KB
ID:	446294

Last edited by 4fox; Apr 12, 2013 at 05:14 PM.
Reply
Old Apr 12, 2013 | 05:20 PM
  #2  
4fox's Avatar
Thread Starter
JK Enthusiast
 
Joined: Apr 2010
Posts: 390
Likes: 0
From: Manitou Springs, CO
Default

Like I mentioned, the cut frame weighed in at 20 lbs.
Click image for larger version

Name:	20130412_111003.jpg
Views:	442
Size:	73.6 KB
ID:	446295

The factory bumper weighs 15 lbs, so thats 35 lb off and the JCR bumper weighs 50 lb.
For only an additional 15 lbs I got a great low profile, full steel bumper with hitch!

looking forward to testing it out on the trails.
Reply
Old Apr 13, 2013 | 03:40 PM
  #3  
4fox's Avatar
Thread Starter
JK Enthusiast
 
Joined: Apr 2010
Posts: 390
Likes: 0
From: Manitou Springs, CO
Default

"Profile" shot to show tire clearance. Factory carrier with 33" tire. BS is 4.5"

Click image for larger version

Name:	ForumRunner_20130413_173845.jpg
Views:	398
Size:	49.8 KB
ID:	446571
Reply
Old Apr 26, 2013 | 06:13 AM
  #4  
tweba08's Avatar
JK Enthusiast
 
Joined: Jan 2009
Posts: 150
Likes: 0
From: Tampa, FL
Default

Looks great man. I am about to ditch my bumper/tire carrier combo and go with this bumper. I will only throw my spare in the back when needed instead of lugging it around all the time.
Reply
Old Apr 26, 2013 | 08:11 PM
  #5  
JHP81's Avatar
JK Enthusiast
 
Joined: Feb 2011
Posts: 258
Likes: 0
From: Mission Valley, San Diego
Default

is it structurally sound without the crossmember? I know that instead of the crossmember, now you have a bumper in its place but is this "good" enough strength for the frame?
Reply




All times are GMT -8. The time now is 04:44 PM.