Tailgate shock project Done!!
I like Brett's version better. He ships you a very nice, long and strong reinforcement bar to mount the actual gate bracket to. This eliminates any flex on the (weak) sheet metal of the gate....
Now that you remind me... still gonna mount the hood-lift kit... grumble... So little time, so many things to do...
Now that you remind me... still gonna mount the hood-lift kit... grumble... So little time, so many things to do...
MSC Industrial Supply has the brackets in Black Zinc (I imagine their then the same color as the gas spring), if you so desire.
All the parts totalled $18.75 plus shipping, ordered on line at:
mscdirect.com - Sorry, forgot about the direct link rule....
#427112 - 2" Black Zinc Ball Mount Bracket $1.03
#427203 - 1" Black Zinc Ball Mount Bracket $1.02
#32912206 - Safety Clip QTY 2 EACH - $.50
#483743 - Fixed Force Gas Springs Capacity: 30 Extended Length: 19.63 Stroke: 7 - $16.20
More Choices = Good!
All the parts totalled $18.75 plus shipping, ordered on line at:
mscdirect.com - Sorry, forgot about the direct link rule....
#427112 - 2" Black Zinc Ball Mount Bracket $1.03
#427203 - 1" Black Zinc Ball Mount Bracket $1.02
#32912206 - Safety Clip QTY 2 EACH - $.50
#483743 - Fixed Force Gas Springs Capacity: 30 Extended Length: 19.63 Stroke: 7 - $16.20
More Choices = Good!
Last edited by dsword; Jun 4, 2008 at 03:48 PM.
I just finished this mod and it's awesome!
I tried to use RedneckJeep's instructions, and have been really happy with the results. My only complaints are that I ended up drilling my holes a little crooked in the tailgate, so I'm in the process of creatively covering the bracket up with something that might hide my little oops...
I used all the parts from McMaster (the 40lb strut is perfect!), and I bought a rivet nut installation tool from a local auto parts store to pop in the rivet nuts. The tool was almost $70, but it was definitely worth it. I tried using a home made rivet nut installation tool for some mods on my old liberty, and it didn't work out so well. If there is anyone in the Monterey, CA area that ever needs to borrow it, feel free to PM me. It's much easier than the "nut-and-bolt" method of trying to install a rivet nut.
I tried to use RedneckJeep's instructions, and have been really happy with the results. My only complaints are that I ended up drilling my holes a little crooked in the tailgate, so I'm in the process of creatively covering the bracket up with something that might hide my little oops...
I used all the parts from McMaster (the 40lb strut is perfect!), and I bought a rivet nut installation tool from a local auto parts store to pop in the rivet nuts. The tool was almost $70, but it was definitely worth it. I tried using a home made rivet nut installation tool for some mods on my old liberty, and it didn't work out so well. If there is anyone in the Monterey, CA area that ever needs to borrow it, feel free to PM me. It's much easier than the "nut-and-bolt" method of trying to install a rivet nut.
Last edited by bigdeenus; May 31, 2008 at 09:30 PM.
While this is a great mod, it didn't last for me. (see my prior posts in this tread with a link to a gallery of photos for my install). A few weeks ago I noticed the 30lb shock was bending the mount on the inside body part. And a few days ago, the rivet nuts gave out and the shock popped out.
So what does this mean? I think it means that you need to guide the door open at all times and not let it open and bounce on it's own.
What am I going to do? Nothing. I'm gong to leave the shock off and make a clip mount for some sort of rod or stick that I can pull out to prop the door open (like a hood prop) when the need arises.
Just my experience and I thought I would share.
So what does this mean? I think it means that you need to guide the door open at all times and not let it open and bounce on it's own.
What am I going to do? Nothing. I'm gong to leave the shock off and make a clip mount for some sort of rod or stick that I can pull out to prop the door open (like a hood prop) when the need arises.
Just my experience and I thought I would share.


