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winch install

Old Dec 15, 2014 | 03:14 AM
  #1  
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Default winch install

before I install a smittybilt winch on a hd barricade front bumper, any pointers or things I need to look out for?
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Old Dec 15, 2014 | 05:36 AM
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Originally Posted by sgt381fl
before I install a smittybilt winch on a hd barricade front bumper, any pointers or things I need to look out for?
Go easy on torquing down the nuts when connecting wires to the solenoid. The bolts are a soft metal and I ended up torquing one of the solenoid bolts clean off. Had to take the winch back before I even got it onto the bumper. I was using a 3/8" ratchet and didn't feel like I was tightening down THAT much, but apparently I was. Use a 1/4" drive ratchet, or just don't put much more muscle into it once you see the split-washers flattened. No need to go hog wild on it.
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Old Dec 15, 2014 | 09:02 AM
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thanks !!
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Old Dec 15, 2014 | 10:23 AM
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If you are removing the grill to run the wires make sure you install the grill again before tightening down the bumper. I had to loosen up the bumper to be able to get the grill back on.
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Old Dec 15, 2014 | 11:34 AM
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When running your wires to the battery, pay close attention to sharp turns or other places where the wires could rub and with vibration over time cut through the insulation. It's a good idea to use cable ties to secure the wires throughout the path to the battery and provide some added layers of protection on areas where the chafing could occur.

I'm also thinking, and others can chime on this if they've done it, to install a battery switch like the one on boats to turn the battery off when the winch is not needed. Has anyone done this?
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Old Dec 17, 2014 | 08:03 AM
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Originally Posted by holy_crap
When running your wires to the battery, pay close attention to sharp turns or other places where the wires could rub and with vibration over time cut through the insulation. It's a good idea to use cable ties to secure the wires throughout the path to the battery and provide some added layers of protection on areas where the chafing could occur.

I'm also thinking, and others can chime on this if they've done it, to install a battery switch like the one on boats to turn the battery off when the winch is not needed. Has anyone done this?
I've seen people run those types of shut offs. There are rare occasions where a winch solenoid will fail closed and the winch will end up pulling the hook through the fairlead. Having a shut off can come in handy!

-Ryan
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Old Dec 26, 2014 | 03:54 AM
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install went great.
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Old Dec 26, 2014 | 06:07 AM
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Originally Posted by sgt381fl
install went great.
Awesome, post some pics and show off your work.
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Old Dec 28, 2014 | 07:44 PM
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Old Dec 30, 2014 | 06:35 AM
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Looks great. I just got a JKUR and want to get this same front bumper setup. Happy with it so far?
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