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Building a bumper, looking for opinions.

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Old Jul 28, 2014 | 02:52 PM
  #1  
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Default Building a bumper, looking for opinions.

Hey guys, I'm starting my first real fab project here and I'm looking for a little feedback. This is what I have so far on my rear bumper build.

This is what I originally planned.
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Then I came up with this as well

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What looks better? I like the first one, but the second option is easier.
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Old Jul 28, 2014 | 02:53 PM
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And I won't be using PVC pipe for the actual tube lol.

Last edited by AaronJK; Jul 28, 2014 at 03:00 PM.
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Old Jul 28, 2014 | 07:14 PM
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Nothing wrong with PVC for a template at all.
I used to do a LOT of fab work and still do it just for fun now. I have built several of the plate steel type of bumpers and my favorite medium is good old cardboard for the templates.
I know but hey its cheap, plentiful and it works great.

Good luck on your project and please post p pics when done.
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Old Jul 29, 2014 | 07:21 PM
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Originally Posted by Tree Frog
Nothing wrong with PVC for a template at all.
I used to do a LOT of fab work and still do it just for fun now. I have built several of the plate steel type of bumpers and my favorite medium is good old cardboard for the templates.
I know but hey its cheap, plentiful and it works great.

Good luck on your project and please post p pics when done.
Thanks, and cardboard is definitely a go to. I got to the point today where I can work on mounting it. Going to need to cut alot of plate to make all the pieces. Click image for larger version

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I'm getting better with the welder and after fixing a minor snafu (had to add 7/8" of pipe to the lower tube) I found out that my welds are penetrating very well.
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Old Jul 30, 2014 | 03:34 AM
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Originally Posted by AaronJK
Thanks, and cardboard is definitely a go to. I got to the point today where I can work on mounting it. Going to need to cut alot of plate to make all the pieces. <img src="https://www.jk-forum.com/forums/attachment.php?attachmentid=568258"/><img src="https://www.jk-forum.com/forums/attachment.php?attachmentid=568260"/><img src="https://www.jk-forum.com/forums/attachment.php?attachmentid=568261"/> I'm getting better with the welder and after fixing a minor snafu (had to add 7/8" of pipe to the lower tube) I found out that my welds are penetrating very well.
Man, that looks really good! I'm looking to build my own bumpers soon, and you've given me some good ideas looks pretty stout, too!
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Old Jul 30, 2014 | 03:47 AM
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I'm new to the Jeep world so forgive me if this is so obvious that it doesn't merit mention. But will the bumper hold air? A friend of mine built a tube bumper for his truck about 30 years ago and he put a quick-connect and an air valve on it. He used to fill it to about 130psi so he always had extra air for an occasional flat or whatever else. Tom.
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Old Jul 30, 2014 | 03:52 AM
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Originally Posted by any4xx
I'm new to the Jeep world so forgive me if this is so obvious that it doesn't merit mention. But will the bumper hold air? A friend of mine built a tube bumper for his truck about 30 years ago and he put a quick-connect and an air valve on it. He used to fill it to about 130psi so he always had extra air for an occasional flat or whatever else. Tom.
you could do this, of you could just carry a portable air compressor, that way you can air up more then 1 tire, i do see expedition types putting spare water in their bumpers though. or you can just have a bumper be a bumper
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Old Jul 30, 2014 | 04:14 AM
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Originally Posted by any4xx
I'm new to the Jeep world so forgive me if this is so obvious that it doesn't merit mention. But will the bumper hold air? A friend of mine built a tube bumper for his truck about 30 years ago and he put a quick-connect and an air valve on it. He used to fill it to about 130psi so he always had extra air for an occasional flat or whatever else. Tom.
I suppose you could. The tubing is definitely rated high enough, but I have a 5gl tank where the stock muffler was and a York compressor so I have plenty of air. People use the Rubicon rails as air tanks after welding up the seams.
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Old Jul 30, 2014 | 04:17 AM
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Originally Posted by Gforce!
Man, that looks really good! I'm looking to build my own bumpers soon, and you've given me some good ideas looks pretty stout, too!
Thanks! Like all my other mods I it's been a learning experience.
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Old Aug 1, 2014 | 06:13 AM
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Well, I got this measured and cut out yesterday. Hopefully I can finish this by topless for tata's.
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