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Modified JK Tech Tech related bulletin board forum regarding subjects such as suspension, tires & wheels, steering, bumpers, skid plates, drive train, cages, on-board air and other useful modifications that will help improve the performance and protection of your Jeep JK Wrangler (Rubicon, Sahara, Unlimited and X) on the trail.

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3.8L and supercharger

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Old Apr 7, 2016 | 05:32 PM
  #21  
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Originally Posted by DKJEEP
I am wondering if I should install a lower degree T-stat though? Will prodigy be able to tune the E-fan points for this?
I need to get some more details before I can fully answer this. Your best option to get a timely answer is to call the number in the signature during business hours.

I do know that a "hot climate" tune is available for the 3.6 kit that works in conjunction with a 180*F thermostat (including fan adjustments). People over in the Middle East use this option because they deal with 120*F ambient temps. If you have an auto transmission and will be driving hard in a hot climate (racing, sand dunes), then we also recommend an aftermarket trans cooler with dedicated fan.

What I don't know for sure yet is whether we offer the same for the 3.8 kit, and what the guidelines are for deciding whether you should use the "hot climate" tune and t-stat. I will report back when I get more details. It may be overkill if you're not in a hot desert/tropical area.

I hope the rest of your install goes smoothly. Share what you think of the turbo after you put some miles on it.

~Jeff
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Old Apr 8, 2016 | 08:01 AM
  #22  
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Back with more details...

A 180*F thermostat is now recommended for anyone installing our turbo kits, more so for the 3.6, and becomes more of a requirement if you are in a hot climate (edit: likewise, more unnecessary if you are in a cold climate).

And yes, the adjustments to the tune for the lower temperature are available for both the 3.8 and 3.6.

When sending us your "original backup" tune to get your custom turbo tune, be sure to specify that you have a 180*F thermostat.

~Jeff

Last edited by Prodigy Performance; Apr 8, 2016 at 11:10 AM.
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Old Apr 8, 2016 | 01:03 PM
  #23  
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Originally Posted by ProdigyPerformance
You'd love our product even more if it was on your Jeep



In my personal experience, that question is somewhat nonsensical. The turbo requires engine load to spool. It's already sized properly so that it doesn't spool during steady cruising and light acceleration (that would cause throttle control problems, surging, excess heat from the turbo working inefficiently to produce boost across a mostly-closed throttle, etc).

I assume you are concerned about the turbo spooling while off road. With slow off-road driving, you are not putting much load on the the engine. Instead, you are getting the torque/power you need through gear ratios (torque multiplication, mechanical advantage, etc). My experience, and what has been reported by other customers as well, is that the turbo simply doesn't get in the way for slow off-road driving. It doesn't really *help* slow off-road driving either... but you shouldn't need extra power for slow off-road driving if you are geared properly, using 4LO as necessary, using low transmission gears, etc.

I personally try to keep my engine RPM no lower than 2000 RPM while driving in off-road conditions where I may need substantial power and throttle response. In the type of off-road driving I do (mild-to-moderate trails, state/national forest roads, twisty steep climbs with ruts and small steps), the turbo simply never gets in the way at all. It rarely spools, and when it does, it does so in a smooth/predictable way. With some situations, the turbo helps off road, like steep climbs where you have the opportunity to use more speed/acceleration (longer relatively smooth climbs, sand dunes, etc). It's a lot of fun for sand dune and gravel hill climbs

So long story short, I don't think any modifications are necessary to prevent the turbo from spooling "when you don't want it to".

BUT... if you really want to guarantee minimal chance of turbo spooling while off road, I would recommend running a lower boost level wastegate spring, and using a boost controller to bring the boost up to normal levels for street driving. Then you could turn the boost down for offroad driving if you wanted to. Depending on the type of boost controller, it will also help your turbo spool more quickly when you have the boost turned up for street driving.

I suggest that you try the turbo "out-of-the" box first without any modifications, though. You will likely find that it doesn't "spool when you don't want it to" already. Addign a boost controller afterward is easy enough if that's what you decide you want.

~Jeff
Thank you for answering my question and educating me more on turbos, it is appreciated.

@ProdigyPerformance my question was based on this... https://www.facebook.com/FortecJeep/...51956731850356
we can't quite say we were all that impressed with the turbo off-road. In some cases, it actually works against us. The turbo spools at a higher rpm when what we actually need is lower end torque. However... We all agree that the turbo certainly got us to the trails much quicker! We are definitely impressed with it's on road performance. Dyno readings confirmed close to double stock HP.
Clarification about how it "works against them" was asked:
it was just a matter of throttle control. When crawling, it's a fine line between keeping the rpms where you need them when negotiating an obstacle, and not have the turbo spool up and lurch you forward. It just takes a little getting used to. Overall, we were satisfied with the performance.

At the end of the day I use my jeep for off-roading a lot; at least 15% of my mileage (110k) has been spent off-road. That was before I finished my last phase of my build (axle, control arm swap, lift, & 37's). Now I would estimate that 40% of its mileage will be off-road. I don't trailer my Jeep so getting to my location is important and that's where the additional power comes into play. Once I am off-road I need something that doesn't lurch forward when I am on rocks.
Generally what amount of effort is involved in tuning an EBC like the TBC-1 to get what I want on and off-road?
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Old Apr 10, 2016 | 07:58 PM
  #24  
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Originally Posted by thegoat
That was actually me asking those questions back when I was trying to decide whether to purchase a turbo for my Jeep

My overall interpretation of Fortec's responses was that the turbo did not give big low RPM torque, and when you do get the RPMs up higher, throttle control is "different" than what you'd be used to with a non-turbo engine, which takes a little getting used to.

After owning the turbo for 2 years, that seems to be a correct interpretation that matches up with my experiences.

Originally Posted by thegoat
Once I am off-road I need something that doesn't lurch forward when I am on rocks.
The "different" throttle control of the turbo up in the higher RPM range isn't so much something that will cause a sudden "lurch". The turbo really rewards smooth throttle control, rather than sudden "punches" of throttle. If you give a sudden increase in throttle, the turbo will not be able to keep up with the quick demand for power - it takes some amount of time for it to spool. If you "punch" the throttle, the power will ramp up over the course of a short amount of time as the turbo spools (for example, 1/4 to 1/2 second, depending on several factors). If you are not accustomed to this, and are expecting instant naturally-aspirated throttle response, your natural instinct is to immediately feel like you didn't get the response you were expecting. You'll naturally want to continue pushing the throttle more to get the immediate response you want. If you drive like this, you'll overshoot and get more power than you wanted once the turbo spools and "catches up" to your throttle position. My best guess is that this type of situation is what Fortec referred to as "lurching forward".

If you expect the turbo to behave like a big V8 and try to drive it like a big V8, then you will not like it.

If you accept the turbo for what it is, then you can easily get used to it and get smooth/predictable throttle response. If you make smooth transitions in throttle rather than "punching" it, then the turbo can keep up with the change in throttle spread across time, and it feels like there's no lag. And for the times when you do want sudden power, you learn to instinctively over-shoot with the throttle to get more power right now, then ease off the throttle as the turbo spools to keep the power steady.

Please keep in mind that I don't crawl on rocks, or on technical obstacles like out in Moab. My personal experience is limited to easy/moderate trails in the woods, sections of off-road parks that I don't fear major damage to my daily driver Jeep, climbing up steep twisty hills, blasting around on sand dunes, etc.

We do have a customer that went out to Easter Jeep Safari in Moab this year, and the general feedback I heard so far was all positive. I'm going to try contacting them to get some more details, and see if there's any way I could arrange for him to share his experience.


Originally Posted by thegoat
Generally what amount of effort is involved in tuning an EBC like the TBC-1 to get what I want on and off-road?
Sorry, I don't have any experience with what it actually takes to properly tune an EBC like that. It would be best to talk to a local performance shop for an estimate on that. But I don't think that's a solution you need...

The short version is that these are the possibilities:
1) You may be happy with the throttle control of the turbo out-of-the-box both on and off road.
2) If the turbo spools a bit too much or too easily in some higher engine load or higher rpm situations off road, then you may be happy with running a lighter wastegate spring. This will give you lower boost to reduce the off-road turbo spooling and power potential across the board. Use a simple manual boost controller to turn the boost back up for street driving fun.
3) You may simply personally hate the throttle control behavior of a turbo in certain off-road conditions that you encounter because you want crisp/instant naturally aspirated throttle response 100% of the time while off road.

A combination of engine speed and engine load will cause the turbo to spool, and the throttle response will not be like stock when that happens. A boost controller cannot prevent a turbo from spooling. Only the wastegate spring allowing the wastegate to open stops the turbo from continuing to spool. And you can only practically go so low with the wastegate spring.

A fancy electronic boost controller will not be able to reduce the boost/power potential for you while off road any better than a simple/inexpensive manual boost controller. It's the wastegate spring that sets that lower limit. Complex EBCs are for fine tuning the boost curve in different transmission gears, how the boost changes in relation to pedal position at different engine speeds, etc. For the simple use case you MIGHT want of simply minimizing the potential of the turbo across the board while off road, an EBC and MBC will both be exactly equally effective.

Hope that helps.

~Jeff

Last edited by Prodigy Performance; Apr 10, 2016 at 08:08 PM.
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Old Apr 10, 2016 | 08:54 PM
  #25  
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Originally Posted by ProdigyPerformance
If you "punch" the throttle, the power will ramp up over the course of a short amount of time as the turbo spools (for example, 1/4 to 1/2 second, depending on several factors).
This requires a bit more clarification.

When you "punch" the throttle, there is an initial instant component to the throttle response. Simplifying things a bit, you can kind of think of it as the naturally-aspirated portion of the engine's power always being immediately available. So if you "punch" the throttle, you instantly get that portion of power in direct response to the throttle. It's the additional power from the boost that ramps up quickly afterward as the turbo spools. So it's not a complete delayed response to throttle input as you might imagine from some descriptions of turbo lag you might read.

~Jeff
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Old Apr 28, 2016 | 11:05 AM
  #26  
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Default Latest Dyno video 6 speed manual

In a very rare episode, we give you our production RIPP 3.6L Supercharger system on the best circumstances possible. This means, stock tire size, 6 speed manual transmission and stock gearing. This way, you can see where we stack up against our competitors videos! Thanks for watching.

RIPP

https://www.youtube.com/watch?v=1BU0eNis9w8
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Old Apr 28, 2016 | 04:22 PM
  #27  
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Originally Posted by ProdigyPerformance
That was actually me asking those questions back when I was trying to decide whether to purchase a turbo for my Jeep

My overall interpretation of Fortec's responses was that the turbo did not give big low RPM torque, and when you do get the RPMs up higher, throttle control is "different" than what you'd be used to with a non-turbo engine, which takes a little getting used to.

After owning the turbo for 2 years, that seems to be a correct interpretation that matches up with my experiences.



The "different" throttle control of the turbo up in the higher RPM range isn't so much something that will cause a sudden "lurch". The turbo really rewards smooth throttle control, rather than sudden "punches" of throttle. If you give a sudden increase in throttle, the turbo will not be able to keep up with the quick demand for power - it takes some amount of time for it to spool. If you "punch" the throttle, the power will ramp up over the course of a short amount of time as the turbo spools (for example, 1/4 to 1/2 second, depending on several factors). If you are not accustomed to this, and are expecting instant naturally-aspirated throttle response, your natural instinct is to immediately feel like you didn't get the response you were expecting. You'll naturally want to continue pushing the throttle more to get the immediate response you want. If you drive like this, you'll overshoot and get more power than you wanted once the turbo spools and "catches up" to your throttle position. My best guess is that this type of situation is what Fortec referred to as "lurching forward".

If you expect the turbo to behave like a big V8 and try to drive it like a big V8, then you will not like it.

If you accept the turbo for what it is, then you can easily get used to it and get smooth/predictable throttle response. If you make smooth transitions in throttle rather than "punching" it, then the turbo can keep up with the change in throttle spread across time, and it feels like there's no lag. And for the times when you do want sudden power, you learn to instinctively over-shoot with the throttle to get more power right now, then ease off the throttle as the turbo spools to keep the power steady.

Please keep in mind that I don't crawl on rocks, or on technical obstacles like out in Moab. My personal experience is limited to easy/moderate trails in the woods, sections of off-road parks that I don't fear major damage to my daily driver Jeep, climbing up steep twisty hills, blasting around on sand dunes, etc.

We do have a customer that went out to Easter Jeep Safari in Moab this year, and the general feedback I heard so far was all positive. I'm going to try contacting them to get some more details, and see if there's any way I could arrange for him to share his experience.




Sorry, I don't have any experience with what it actually takes to properly tune an EBC like that. It would be best to talk to a local performance shop for an estimate on that. But I don't think that's a solution you need...

The short version is that these are the possibilities:
1) You may be happy with the throttle control of the turbo out-of-the-box both on and off road.
2) If the turbo spools a bit too much or too easily in some higher engine load or higher rpm situations off road, then you may be happy with running a lighter wastegate spring. This will give you lower boost to reduce the off-road turbo spooling and power potential across the board. Use a simple manual boost controller to turn the boost back up for street driving fun.
3) You may simply personally hate the throttle control behavior of a turbo in certain off-road conditions that you encounter because you want crisp/instant naturally aspirated throttle response 100% of the time while off road.

A combination of engine speed and engine load will cause the turbo to spool, and the throttle response will not be like stock when that happens. A boost controller cannot prevent a turbo from spooling. Only the wastegate spring allowing the wastegate to open stops the turbo from continuing to spool. And you can only practically go so low with the wastegate spring.

A fancy electronic boost controller will not be able to reduce the boost/power potential for you while off road any better than a simple/inexpensive manual boost controller. It's the wastegate spring that sets that lower limit. Complex EBCs are for fine tuning the boost curve in different transmission gears, how the boost changes in relation to pedal position at different engine speeds, etc. For the simple use case you MIGHT want of simply minimizing the potential of the turbo across the board while off road, an EBC and MBC will both be exactly equally effective.

Hope that helps.

~Jeff
Thank you, great and detailed response. Your response has been very helpful!
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Old Apr 28, 2016 | 05:41 PM
  #28  
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Awesome! Got the same setup (i.e. 6-speed with stock gears. tires, etc.?) with the 3.8L?


Originally Posted by RIPPMODS
In a very rare episode, we give you our production RIPP 3.6L Supercharger system on the best circumstances possible. This means, stock tire size, 6 speed manual transmission and stock gearing. This way, you can see where we stack up against our competitors videos! Thanks for watching.

RIPP

https://www.youtube.com/watch?v=1BU0eNis9w8
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Old Apr 28, 2016 | 06:35 PM
  #29  
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Originally Posted by RIPPMODS
My comments on the Youtube video have mysteriously disappeared (conspiracy?), so I'll repeat them here...


A couple problems with your results, claims, and implications.

1) Your stock dyno results stop at 4800 rpm. The stock Pentastar's peak power occurs at redline (6400 rpm). You did not capture peak power of the stock engine. You should have disabled the stock speed limiter to allow a full RPM pull. This can be done by installing the "modified stock" tune from diablosport that does not change the calibration of the tune itself, but allows you to change other settings like the speed limiter, tire size, etc.

2) Because of #1 above, your claimed and implied power gains are incorrect. You did not produce a 72% or 152 hp gain in power.

3) Your stock baseline torque is one of the highest results I've seen. Taking the high baseline number into consideration, and looking at it as a percent gain over stock, that big 367 hp number turns out to not be quite as amazing.


So how big are the gains you show in the video?

Torque is easy, because you did capture the RPM range of peak (or very near peak) torque on the stock engine. Your chart shows about 240 ft-lbs stock and 350 ft-lbs supercharged for a 46% gain in peak torque (remember - it's the percent gain relative to stock baseline that matters; not the absolute numbers, because different dynos configured to do power pulls in different ways can produce very different actual numbers).

Power is a bit harder because, as I pointed out, you failed to capture the peak torque of the stock engine. But we can do a very good job of guesstimating what the peak power would have been if you had been able to record the entire RPM range.


Based on some other dyno results of the stock Pentastar, there is about 90% of peak torque available at 6400 RPM where the engine makes peak power.

Your peak stock torque was 240 ft-lbs.

90% of that is 216 ft-lbs.

power = (torque * rpm) / 5252

(216 * 6400) / 5252 = 263

So we can reasonably guesstimate that you would have recorded a peak of 263 hp at the wheels for the stock Pentastar. That's a REALLY HIGH stock baseline number!

With the supercharger you got 367 hp. That's a 40% gain over 263 hp stock. Not 72% gain.

(BTW: this was a thread about supercharging the 3.8 Wrangler, so this video about the 3.6 supercharger is irrelevant)

Last edited by UselessPickles; Apr 28, 2016 at 07:44 PM.
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Old Apr 28, 2016 | 08:05 PM
  #30  
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Another approach to estimate how much power RIPP's dyno should have reported for the stock engine if it had run to redline is to look at it in terms of percent loss compared to crank numbers for the engine.

At the crank, the Pentastar in the Wrangler is rated for 285 hp and 260 ft-lbs torque.

RIPP did capture the peak torque of the stock engine at about 240 ft-lbs, which is 7.7% less than at the crank.

7.7% less than 285 crank hp comes out to 263 hp at the wheels. Wow... that actually matches my previous estimate exactly!

Something seems fishy about seeing only 7.7% drivetrain loss on the dyno for a Wrangler.
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