ARB Diff Cover - ISSUE RESOLVED
Here is the latest info direct from ARB :
Sales/Customer Service,
We have concluded our investigation of the JK Rubicon and ARB Differential compatibility. We have found no contact issues when fitting the ARB diff cover to an axle here in our shop and have confirmed all necessary dimensions. We used multiple techniques to determine clearance including visual inspection of the locker's solenoid assembly with the cover installed verifying that it continues to "float" as designed providing the needed clearance for operation.
Further, we've learned that the electric version of the Rubicon locker (JK model) is prone to a bearing failure at the solenoid assembly (the differential case must rotate within the solenoid assembly) resulting in a damaged locker, regardless of the diff cover involved. Essentially, the solenoid bearing seizes either completely or partially causing the solenoid assembly to rotate breaking off the black plastic box when it makes contact with hard parts within the axle. Beyond the damage to the plastic piece itself the thin steel retaining bracket will typically show damage and upon teardown the bearing can be confirmed as failed.
If there are any further questions regarding this issue please feel free to contact me. Please forward this email as needed.
Best Regards,
Marc Bowers
Tech Supervisor
Air Locker, Inc.
Sales/Customer Service,
We have concluded our investigation of the JK Rubicon and ARB Differential compatibility. We have found no contact issues when fitting the ARB diff cover to an axle here in our shop and have confirmed all necessary dimensions. We used multiple techniques to determine clearance including visual inspection of the locker's solenoid assembly with the cover installed verifying that it continues to "float" as designed providing the needed clearance for operation.
Further, we've learned that the electric version of the Rubicon locker (JK model) is prone to a bearing failure at the solenoid assembly (the differential case must rotate within the solenoid assembly) resulting in a damaged locker, regardless of the diff cover involved. Essentially, the solenoid bearing seizes either completely or partially causing the solenoid assembly to rotate breaking off the black plastic box when it makes contact with hard parts within the axle. Beyond the damage to the plastic piece itself the thin steel retaining bracket will typically show damage and upon teardown the bearing can be confirmed as failed.
If there are any further questions regarding this issue please feel free to contact me. Please forward this email as needed.
Best Regards,
Marc Bowers
Tech Supervisor
Air Locker, Inc.
Last edited by wayoflife; Jun 30, 2008 at 09:01 AM.
Here is the latest info direct from ARB :
Sales/Customer Service,
We have concluded our investigation of the JK Rubicon and ARB Differential compatibility. We have found no contact issues when fitting the ARB diff cover to an axle here in our shop and have confirmed all necessary dimensions. We used multiple techniques to determine clearance including visual inspection of the locker's solenoid assembly with the cover installed verifying that it continues to "float" as designed providing the needed clearance for operation.
Further, we've learned that the electric version of the Rubicon locker (JK model) is prone to a bearing failure at the solenoid assembly (the differential case must rotate within the solenoid assembly) resulting in a damaged locker, regardless of the diff cover involved. Essentially, the solenoid bearing seizes either completely or partially causing the solenoid assembly to rotate breaking off the black plastic box when it makes contact with hard parts within the axle. Beyond the damage to the plastic piece itself the thin steel retaining bracket will typically show damage and upon teardown the bearing can be confirmed as failed.
If there are any further questions regarding this issue please feel free to contact me. Please forward this email as needed.
Sales/Customer Service,
We have concluded our investigation of the JK Rubicon and ARB Differential compatibility. We have found no contact issues when fitting the ARB diff cover to an axle here in our shop and have confirmed all necessary dimensions. We used multiple techniques to determine clearance including visual inspection of the locker's solenoid assembly with the cover installed verifying that it continues to "float" as designed providing the needed clearance for operation.
Further, we've learned that the electric version of the Rubicon locker (JK model) is prone to a bearing failure at the solenoid assembly (the differential case must rotate within the solenoid assembly) resulting in a damaged locker, regardless of the diff cover involved. Essentially, the solenoid bearing seizes either completely or partially causing the solenoid assembly to rotate breaking off the black plastic box when it makes contact with hard parts within the axle. Beyond the damage to the plastic piece itself the thin steel retaining bracket will typically show damage and upon teardown the bearing can be confirmed as failed.
If there are any further questions regarding this issue please feel free to contact me. Please forward this email as needed.
Good to go!
My sources contacted ARB and ARB says this whole thing is bogus. ARB says the ONLY problem they have had with JK's was that on 1st generation covers the front track bar could contact the ARB logo.
The shop I'm dealing with, Barney Brothers in Grand Junction CO, has a whole bunch of JK's runnin around with ARB covers with no problems. I like the ARB covers because of the dipstick which makes it easy to check for water intrusion after driving thru water; and with all the snow we've had and the subsequent snow melt it seems that I'm always driving thru water.
Out of curiousity you mention installing 4.88's. What size tires are you running and are you a stick or auto?
I've got 35's with an auto. If you had an auto I was going to suggest the 5.13's. Given the different OD ratios I think they both end up at the same RPM on the freeway.
And yes, I agree, the 4.10's don't do it with 35's. In fact I don't think 4.10's are the right gears for a stock Rubi with 32's. Jeep should install 4.56's instead.
You'll be happy off road and around town; but above 40-45 MPH there still isn't enough power. I hope to heck Chrysler offers a drop in diesel or somebody comes up with a blower that is affordable, reliable and makes power in the 2000-3500 range.
And yes, I agree, the 4.10's don't do it with 35's. In fact I don't think 4.10's are the right gears for a stock Rubi with 32's. Jeep should install 4.56's instead.
You'll be happy off road and around town; but above 40-45 MPH there still isn't enough power. I hope to heck Chrysler offers a drop in diesel or somebody comes up with a blower that is affordable, reliable and makes power in the 2000-3500 range.
Interesting. I wanted to run ARB's (and do on the front), but the guy I go to for everyting (since he's the best around) advised me against the ARB's on any diff with an electronic locker 9my rear 44). He has had at least two bad experiences. I am going to email a link to this thread to him. He is a thorough guy and acknowledged to be the best for JK's in Phoenix so I'm sure he'll be interested. In the meantime I'm thinking about a Great Lake cover.
wondering if more front or more rear sensors breaking?
also for jk'ers with front or rear sensor busted and arb covers did shop check out your other end to make sure gears were installed correctly?
if your front sensor busted is your rear sensor in line to bust next?
also for jk'ers with front or rear sensor busted and arb covers did shop check out your other end to make sure gears were installed correctly?
if your front sensor busted is your rear sensor in line to bust next?




