Bent Steering Nuckle 'C'?
It's actually becoming a common problem with JK's running 35" tires or larger. In fact, I have this problem now on the passenger side and now the wheel looks like it has camber on it. Off Road Evolution is working on gussets that can be welded on to reinforce it and I would recommend them if you don't already have a bend in your C.
If you have a welder or a buddy that can weld you can do this for $10. Get some plate steel, cutout a template with cardboard, trace it, cut the steel (jig saw with metal cutting blade), smooth it out on a bench grinder and weld it.
Or bring the pieces with you to a local welder.
Pic attached pointing out the "C" in question and the gusset which is welded onto it for extra support. The top half of the C is thinner than the bottom and it will bend after repeated stress. The gusset welded to the side of it will strengthen it up conciderably.
Or bring the pieces with you to a local welder.
Pic attached pointing out the "C" in question and the gusset which is welded onto it for extra support. The top half of the C is thinner than the bottom and it will bend after repeated stress. The gusset welded to the side of it will strengthen it up conciderably.
I have not seen it on a JK, but I had this problem with my '98 TJ when i was running 35s on the stock D30 front axle. It manifested itself in a slow change in camber over about 18 months of 'wheeling. I pushed the Jeep hard, but never got airborne or jumped it. Once I went to a 44 front and 60 rear, then I pounded it. It was still in spec when I swapped to a 44 from a 79 F250.
If you weld a gusset, make sure you know what you are doing. Welding steel to cast iron can be tricky.
If you weld a gusset, make sure you know what you are doing. Welding steel to cast iron can be tricky.
I have not seen it on a JK, but I had this problem with my '98 TJ when i was running 35s on the stock D30 front axle. It manifested itself in a slow change in camber over about 18 months of 'wheeling. I pushed the Jeep hard, but never got airborne or jumped it. Once I went to a 44 front and 60 rear, then I pounded it. It was still in spec when I swapped to a 44 from a 79 F250.
If you weld a gusset, make sure you know what you are doing. Welding steel to cast iron can be tricky.
If you weld a gusset, make sure you know what you are doing. Welding steel to cast iron can be tricky.
You could check out Teraflex's new stronger knuckles 
http://www.teraflex.biz/pages/search...knuckle&page=3
http://www.teraflex.biz/pages/search...knuckle&page=2
etc.


http://www.teraflex.biz/pages/search...knuckle&page=3
http://www.teraflex.biz/pages/search...knuckle&page=2
etc.


Of course, a handy welder and some good stock is a nice substitute that can save mucho dinero....but then, that can be said for half the stuff we buy anyway.
I have not looked that closely at the front end of my new JK, but almost every inner axle C and steering knuckle on live axles is cast iron. A few are cast steel and even fewer are forgings. Dana has almost exclusivley used cast iron for inner and outer knuckles.
Accordind to Currie ours are 1045 forged....


